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AMI 21 - Startup Procedure; Set Alignment Procedure

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M O D E L 2 1
O P E R A T
I O N M A N U A L
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99
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4.2 STARTUP PROCEDURE
STARTUP
PROCEDURESTARTUP PROCEDURE
STARTUP PROCEDURE
1. Make power supply and weldhead connections as described in Section 3.0. Turn
on power switch on controller and weldhead.
2. Set CDA clamping pressure to 50 PSI.
3. Set head purge flow to 15-25 CFH.
4. Toggle head purge to verify purge gas is flowing at weld head.
5. Proceed to Set Align Procedure.
4.3 SET ALIGNMENT PROCEDURE
SET ALIGNM
ENT PROCEDURESET ALIGNMENT PROCEDURE
SET ALIGNMENT PROCEDURE
1. Clamp both sides on straight tube to verify that collets are seated per the following
procedure.
Insert tube into jaws setting it into the back of the stationary collets
Depress the right foot pedal or press the cycle button on the weld head to clamp
side one.
Depress the right foot pedal or press the cycle button on the weld head to clamp
side two.
Depress the left foot pedal or press the abort button on the weld head to release
the tube.
2. Press “SA” button on the side of the weld head.
3. The display will indicate “SA”.
4. Insert alignment gauge into side one (right side) and use right foot pedal or press
the cycle button on the weld head to close clamp one.
5. Insert alignment gauge into side two (left side) and use right foot pedal or press
the cycle button on the weld head to close clamp two.
6. Slide calibration pin through alignment gauge to verify alignment.
7. If pin passes through without restriction press “Set Align” button again to zero
alignment.
8. If pin does not pass through, press the abort button or abort pedal and repeat
steps 2 – 7.