AMI 21 - Table of Contents

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O P E R A T
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Table of Contents
Table
of ContentsTable of Contents
Table of Contents
1.0 INTRODUCTION................................................................................................ 1
1.1 SHOCK HAZARD WARNING............................................................................1
2.0 SPECIFICATION ...............................................................................................2
2.1 TUBE SIZES - STANDARD............................................................................... 2
2.2 CURRENT - MAXIMUM.....................................................................................2
2.3 DUTY CYCLE MODEL 21-500 ..........................................................................2
2.4 DUTY CYCLE MODEL 21-1000 ........................................................................2
2.5 CLAMP DIMENSIONS....................................................................................... 3
3.0 INSTALLATION INSTRUCTIONS .....................................................................4
3.1 CONTROLLER CONNECTIONS....................................................................... 4
4.0 OPERATION INSTRUCTIONS ..........................................................................7
4.1 WELDHEAD USER INTERFACE ......................................................................8
4.1.1 DISPLAY LEGEND............................................................................................ 8
4.2 STARTUP PROCEDURE .................................................................................. 9
4.3 SET ALIGNMENT PROCEDURE ......................................................................9
4.4 OPERATION PROCEDURE ............................................................................10
5.0 MAINTENENCE INSTRUCTIONS ...................................................................11
5.1 ELECTRODE REPLACEMENT PROCEDURE ............................................... 11
5.2 COLLET CHANGE PROCEDURE .................................................................. 12
5.3 ROTOR AND PARTS REPLACEMENT .......................................................... 13
5.4 STARTUP PRELIMINARY CHECKLIST ......................................................... 14
5.5 OPERATION PRELIMINARY CHECKLIST.....................................................14
5.6 ELECTRODE LENGTH FORMULA ................................................................ 15
5.7 ELECTRODE LENGTH CHART......................................................................15
6.0 TROUBLESHOOTING.....................................................................................16
6.1 MEANDERING WELD .....................................................................................16
6.2 MISALIGNMENT .............................................................................................16
6.3 INCORRECT ROTOR HOME POSITION ........................................................ 17
7.0 MAINTENANCE...............................................................................................18
7.1 CLEANING AND MAINTENANCE ..................................................................18