Amphenol HVSL60061 Series - User Manual

Amphenol PCD
Shenzhen
Application Specification for
HVSL60061/HVSL630062/
HVSL280063
Doc. No.: APCD-TD-282
Rev.: H
Page 2 of 29
Subject:
Application specification for HVSL600061/HVSL630062/HVSL280063
ECN NO.: C5467N
Eff. Date:: 2021-5-20
F-0866-B
Contents
1. Scope ..................................................................................................................................... 3
2. Components ........................................................................................................................... 3
3. Assembly instructions for HVSL600061 ................................................................................. 9
4. Assembly instructions for HVSL630062 ............................................................................... 15
5. Assembly instructions for HVSL280063 ............................................................................... 21
6. Testing instruction ................................................................................................................ 28
7. Equipments and tool lists ...................................................................................................... 29

Summary

Scope

Components

HVSL600061 Series Connector Components

Diagram illustrating the components of the HVSL600061 series connector.

HVSL600061 Series Material Lists

Detailed list of parts, part numbers, and quantities for HVSL600061 series connectors.

HVSL630062 Series Connector Components

Diagram illustrating the components of the HVSL630062 series connector.

HVSL630062 Series Material Lists

Detailed list of parts, part numbers, and quantities for HVSL630062 series connectors.

HVSL280063 Series Connector Components

Diagram illustrating the components of the HVSL280063 series connector.

HVSL280063 Series Material Lists

Detailed list of parts, part numbers, and quantities for HVSL280063 series connectors.

Assembly Instructions for HVSL600061

Select Wire Spec by Connector Model

Guidance on selecting wire specifications based on the connector model.

Cut and Strip Wire Insulation

Instructions for cutting and stripping wire insulation to specific dimensions.

Crimp Signal Terminals

Steps for crimping signal terminals, with emphasis on orientation and retention force.

Select Cable by Connector P;N

Table detailing cable part numbers and their corresponding outer diameters.

Slide Cable Protection and Shielding Components

Sequence for sliding cable protection and shielding components onto the cable.

Strip Power Cable Jacket

Instructions for stripping the power cable jacket to specific lengths.

Position Inner Ferrule and Prepare Shielding Braid

Steps for positioning the inner ferrule, folding braid, and applying copper foil.

Crimp Terminals

Instructions for crimping terminals, including visual checks and acceptance criteria.

Insert Signal Contacts and Mount Plastic Chock

Steps for inserting signal contacts and securing them with a plastic chock.

Insert Power Contact

Process for inserting power contacts into the connector housing.

Assemble Shielding Shell

Steps for attaching the shielding shell to the connector core.

Position and Crimp Outer Shielding Ferrule

Instructions for positioning and crimping the outer shielding ferrule.

Insert Cable into Housing

Process for inserting the prepared cable assembly into the connector housing.

Assemble Spacer, Cable Seal, and End Cap

Steps for assembling the spacer, cable seal, and end cap onto the connector.

Assembly Instructions for HVSL630062

Select Wire by Connector P;N

Guidance on selecting wire specifications based on the connector part number.

Cut and Strip Wire Insulation

Instructions for cutting and stripping wire insulation to specific dimensions.

Crimp Signal Terminals

Steps for crimping signal terminals, with emphasis on orientation and retention force.

Select Cable by Connector P;N

Table detailing cable part numbers and their corresponding outer diameters.

Slide Cable Protection and Shielding Components

Sequence for sliding cable protection and shielding components onto the cable.

Strip Jacket

Instructions for stripping the cable jacket to specific dimensions.

Position Inner Ferrule and Prepare Shielding Braid

Steps for positioning the inner ferrule, folding braid, and applying copper foil.

Strip Insulation

Instructions for stripping wire insulation to specific dimensions.

Crimp Terminals

Instructions for crimping terminals, including retention force requirements.

Insert Signal Contacts into Housing

Steps for inserting signal contacts into the connector housing, ensuring correct orientation.

Insert Power Contacts and Mount Chock

Process for inserting power contacts and mounting the chock onto the connector.

Assemble Shielding Shell

Steps for attaching the shielding shell to the connector assembly.

Position and Crimp Outer Shielding Ferrule

Instructions for positioning and crimping the outer shielding ferrule.

Insert Cable into Housing

Process for inserting the prepared cable assembly into the connector housing.

Assemble Spacer, Cable Seal, and End Cap

Steps for assembling the spacer, cable seal, and end cap onto the connector.

Insert Cable Seal

Steps for inserting the cable seal into the connector housing.

Mount End Cap

Final step of mounting the end cap onto the connector assembly.

Assembly Instructions for HVSL280063;HVSL28 A063

Select Cable by Connector P;N

Guidance on selecting cable specifications based on the connector part number.

Cut and Strip Wire Insulation

Instructions for cutting and stripping wire insulation to specific dimensions.

Crimp Signal Terminals

Steps for crimping signal terminals, with emphasis on orientation and retention force.

Select Power Cable

Table detailing power cable part numbers and their corresponding outer diameters.

Slide Cable Protection and Shielding Components

Sequence for sliding cable protection and shielding components onto the cable.

Strip Jacket

Instructions for stripping the cable jacket to specific dimensions.

Position Inner Ferrule and Prepare Shielding Braid

Steps for positioning the inner ferrule, folding braid, and applying copper foil.

Strip Insulation

Instructions for stripping wire insulation to specific dimensions.

Crimp Terminals

Instructions for crimping terminals, including retention force requirements.

Insert Signal Contacts into Housing

Steps for inserting signal contacts into the connector housing, ensuring correct orientation.

Insert Power Contacts and Mount Chock

Process for inserting power contacts and mounting the chock onto the connector.

Assemble Shielding Shell

Steps for attaching the shielding shell to the connector assembly.

Position and Crimp Outer Shielding Ferrule

Instructions for positioning and crimping the outer shielding ferrule.

Insert Cable into Housing

Process for inserting the prepared cable assembly into the connector housing.

Assemble Spacer, Cable Seal, and End Cap

Steps for assembling the spacer, cable seal, and end cap onto the connector.

Insert Cable Seal

Steps for inserting the cable seal into the connector housing.

Mount End Cap

Final step of mounting the end cap onto the connector assembly.

Testing Instruction

Hi-Pot and Insulation Resistance Testing

Details on hi-pot and insulation resistance testing procedures and parameters.

Continuity Test

Procedure for performing a 100% continuity test on the product.

IP67 Water Proof Test

Requirement for 100% IP67 water proof testing when matched with a socket.

Equipment and Tool Lists

Electrical Crimping Tool

Tool for crimping contacts and shield rings, model APSM240-10.

Super Mute Crimping Machine and Applicator

Machine for crimping contacts (EV-E500) and its applicator (EV-M001).

Dies for Contact Crimping

Various dies for mounting on the applicator for signal and power contacts.

Contact Extractor Tools

Tools for extracting signal and power contacts, models HVTOOL-600-001, HVTOOL-630-001, HVTOOL-280-001.

Amphenol HVSL60061 Series Specifications

General

Brand	Amphenol
Model	HVSL60061 Series
Category	Cables and connectors
Language	English