Amphenol PL18 50 Series

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Summary

Part 1: Package Contents

Shield Shell Assembly

First component in the package contents list, for shielding the assembly.

Insulation Sleeve with HVIL Contact

Second component, an insulating sleeve with HVIL contact for high voltage interlocking.

R4 Holder with Anti-Rotation Chamfer

Third component, an R4 terminal holder featuring an anti-rotation chamfer.

Lock Housing

Fourth component, consisting of two lock housing pieces for securing the assembly.

Plastic Clamp Spring

Fifth component, a plastic clamp spring for securing parts within the assembly.

Coil Spring

Sixth component, a coil spring for mechanical function within the connector.

Outer Copper Ring

Seventh component, an outer copper ring for electrical connection or grounding.

Inside Copper Ring

Eighth component, an inner copper ring for electrical connection or grounding.

Metal Gasket

Ninth component, a metal gasket for sealing or electrical contact.

Sealing Ring

Tenth component, a sealing ring for environmental protection.

End Cap

Eleventh component, an end cap to close off the connector assembly.

Part 2: Plug Assembly

Step 1: Assemble the Accessories

Prepare cable by selecting and cutting to the appropriate size as per production plan.

Step 2: Cable Stripping

Strip cable insulation and jacket according to specified lengths in Table 2.

Step 3: Crimping Copper Ring

Install inside copper ring and outer copper ring, then crimp according to specifications.

Step 4: Crimp R4 Holder

Load and crimp the R4 holder onto the cable end, ensuring specified gap.

Step 5: Install Coil Spring

Install the coil spring onto the outer copper ring.

Step 6: Install Lock Housing

Place lock housing parts into the space between terminal and insulation.

Step 7: Connect Insulation Sleeve

Insert the insulation sleeve into the R4 holder, ensuring it contacts the bottom.

Step 8: Install Clamp Spring

Install the plastic clamp spring between the insulation sleeve and lock housing.

Step 9: Attach Shield Shell Assembly

Connect the shield shell assembly to the prepared plug components.

Step 10: Assemble Insulation Sleeve and Shield

Insert insulation sleeve into shield shell, ensuring HVIL position and clamp spring.

Step 11: Finalize Plug Assembly

Install metal gasket, sealing, and end cap to complete one end assembly.

Step 12: Electrical Testing

Perform Insulation Resistance and Dielectric Withstand Voltage tests post-assembly.

Test Note

Caution on reviewing electrical test parameters against application requirements for safety.

Step 13: Other Notes

Recommendations for using protective covers during connector and harness handling.