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Amphenol PL18 30 Series - User Manual

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G70-单芯210mm直头组装式连接器安装说明
The Assembly manual
For G70-1POS PowerLok 10mm G2 180D Plug Connector
键位
X
Y
U
V
W
T
Key
X
Y
U
V
W
T
高压互锁
0:无
1:有
HVIL
0NO
1WITH
线缆大小
Cable Size
mm2
50
线缆类型
cable
G2 Connector
PL18(X)-30(X)-50-2-G70
Document No: 8P1161
Rev.01
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Summary

The Assembly Manual

Package Contents

Shield Shell Assembly

Contains the shield shell for the connector assembly.

Insulation Sleeve with HVIL Contact

Insulating sleeve for the connector, including HVIL contact.

R4 Terminal Assembly with O-ring

R4 terminal assembly featuring an O-ring for sealing.

Lock Housing

Locking components for securing the assembly, supplied as a pair.

Plastic Clamp Spring

A plastic spring used for clamping within the connector.

Coil Spring

A spring used in the assembly process.

Outer Copper Ring

An external copper ring for the connector assembly.

Inside Copper Ring

An internal copper ring for the connector assembly.

Metal Gasket

A metal gasket for sealing purposes.

Sealing

Sealing component for the connector assembly.

End Cap

The final cap for closing the connector assembly.

Plug Assembly

Cable Preparation

Prepare the cable by checking size specifications before assembly.

Cable Stripping

Strip cable insulation and jacket according to specified lengths.

Crimping Copper Ring

Crimp copper rings onto the cable and shield braid.

Contact and Conductor Crimping

Crimp the R4 holder onto the cable conductor.

Coil Spring Installation

Install the coil spring onto the outer copper ring.

Lock Housing Installation

Install lock housing between the terminal and insulation.

Insulation Sleeve Installation

Plug the insulation sleeve into the R4 holder.

Clamp Spring Installation

Install plastic clamp spring between insulation sleeve and lock housing.

Shield Shell Assembly Preparation

Prepare the shield shell assembly for the next steps.

Insulation Sleeve into Shield Shell

Plug insulation sleeve into the shield shell assembly.

Final Assembly of Connector End

Install gasket, sealing, and end cap to complete one end.

Electrical Testing Procedures

Perform insulation resistance and dielectric withstand voltage tests as per specifications.

Amphenol PL18 30 Series Specifications

General IconGeneral
SeriesPL18 30 Series
ManufacturerAmphenol
Operating Temperature-55°C to +125°C
Connector TypeCircular
TerminationSolder
MaterialAluminum

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