Amphenol PowerLok 4.0

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™

Rev 2

安装步骤 ‐ 2.5mm²/4mm²线缆

AssemblyInstructions‐ 2.5mm²/4mm²Cable

1.选择符合以下要求的屏蔽线缆。

Choosepropershieldingcable;

2.按尺寸剥开电线外套、屏蔽层及绝缘皮，并剪掉多余屏蔽线。

Stripjacket,braidingwire,insulation,foldbackbraidingwireasshownbelow.

PowerLok4.02芯组装式插头安装规范

PowerLok4.02Pos ConnectorAssemblySPEC

线缆规格 Cable Size 直径 OD (mm) 剥皮尺寸 Peeling Size“A”(mm)

2.5mm² or 14AWG 5.2±0.2 8.5±1

4mm² or 12AWG 5.8±0.2 9.5±1

3. 在屏蔽层上套上铜套，铜套需套到底，套上铜套后屏蔽线不能露出。

Loadcopperferruleontobraidingwiretobottom.Visualchecktomakesurethereisnoloose

shieldingstrandsuncovered.

PL‐02AI‐002Rev2

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Summary

Choose proper shielding cable and strip jacket, braiding wire, and insulation to specified dimensions.

Load copper ferrule onto braiding wire to the bottom, ensuring no loose shielding strands are uncovered.

Crimp copper ferrule with hexagonal tool, ensuring minimum retention strength of 50N.

Crimp terminal onto wire, meeting minimum tensile strength requirements (222.5N for 2.5mm²/14AWG, 311.5N for 4mm²/12AWG).

Insert cable with crimped terminal into the connector, repeating for the second cable.

Select proper shielding cable and strip jacket, braiding wire, and insulation to specified dimensions.

Crimp terminal onto wire, meeting minimum tensile strength requirements (356N for 6mm²/10AWG, 400.5N for 10mm²/8AWG).

Load shielding gasket, seal, and cover onto the cable sequentially.

Load metal gasket, ensuring braiding wire is between the shielding gasket and metal gasket.

Push terminal components into the shell, ensuring keyway on cover matches the key on the shell.

General