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Amtrol Champion CH-80Z - User Manual

Amtrol Champion CH-80Z
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INSTALLER: LEAVE THIS MANUAL WITH THE OWNER
IMPORTANT GENERAL SAFETY INFORMATION - ADDITIONAL SPECIFIC SAFETY ALERTS APPEAR IN THE FOLLOWING
INSTRUCTIONS.
READ CAREFULLY THE PRODUCT INSTALLATION, OPERATING AND MAINTENANCE MANUAL.
FAILURE TO FOLLOW THE INSTRUCTIONS AND WARNINGS IN THE MANUAL MAY RESULT IN
SERIOUS OR FATAL INJURY AND/OR PROPERTY DAMAGE, AND WILL VOID THE PRODUCT WARRANTY. THIS
PRODUCT MUST BE INSTALLED BY A QUALIFIED PROFESSIONAL. FOLLOW ALL APPLICABLE LOCAL AND STATE
CODES AND REGULATIONS, IN THE ABSENCE OF SUCH CODES, FOLLOW THE CURRENT EDITIONS OF THE
NATIONAL PLUMBING CODE AND NATIONAL ELECTRIC CODE, AS APPLICABLE.
THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU TO POTENTIAL PERSONAL INJURY AND
OTHER HAZARDS. OBEY ALL SAFETY MESSAGES THAT FOLLOW THIS SYMBOL TO REDUCE THE RISK OF
PERSONAL INJURY AS WELL AS PROPERTY DAMAGE.
The heat transfer medium must be water or other nontoxic fluid having a toxicity rating or class of
1, as listed in Clinical Toxicology of Commercial Products, 5th edition. The pressure of the heat
transfer medium must be limited to 30 PSIG by an approved safety or relief valve.
West Warwick, Rhode Island 02893
INSTALLATION, OPERATION
& MAINTENANCE
INSTRUCTIONS
All Champion Series
Part #: 9040-678 (07/09)
Champion Series
INDIRECT-FIRED WATER HEATER

Questions and Answers

  • G
    George Clark DDSAug 12, 2025
    Why is there no hot water from my Amtrol Champion CH-80Z?
    • G
      Grace OsborneAug 12, 2025
      If your Amtrol Water Heater isn't producing hot water, here are a few things to check: * Examine the circuit breaker, boiler emergency switch, and boiler reset switch. * Purge any air from the system. Make sure the circulator is on the Boiler Supply and inspect the air vents. * Inspect the circulator and zone valve; repair or replace them if needed. * Check the boiler system, as it must be operational to generate hot water. * Verify continuity while rotating the knob to ensure the circuit opens and closes correctly.
  • S
    Sarah StephensAug 23, 2025
    Why is my Amtrol Champion CH-80Z making noise?
    • W
      Willie JohnsAug 23, 2025
      If your BoilerMate® is making noise, try these steps: * Purge the boiler loop and check the air elimination equipment. * Repair or replace the pump. * Make sure the proper Therm-X-Trol® or equivalent thermal expansion tank is installed and the air charge is adjusted correctly. * Note that a creaking or hissing sound is normal when first pressurized and should stop after pressurizing. Always check for leaks.
  • U
    umontesAug 27, 2025
    Why is the water from my Amtrol Champion CH-80Z too hot?
    • M
      Monica ReyesAug 27, 2025
      If the water from your Amtrol Water Heater is too hot, you can try the following: * Reduce the temperature setpoint. * If the Boiler Return is plumbed to the suction-side of a heating circulator, overheating can occur when the home’s heat is on. Correct the plumbing. * Fully insert the temperature sensor bulb. * Repair or replace any faulty components. * Clean, repair, or replace any necessary parts.
  • C
    Connie RobertsAug 31, 2025
    What causes discolored water from Amtrol Champion CH-80Z?
    • R
      Raymond RamosAug 31, 2025
      If you notice discolored water from your Amtrol Water Heater, here's what could be happening: * Have the water tested for contaminants. Common issues include: Blue/green color indicating copper discoloration due to low pH; Black staining/sulfur odor indicating hydrogen sulfide; White deposits indicating hard water; Red staining indicating high iron levels. * Install a sediment filter and purge the unit more often to prevent future problems.
  • M
    Maria KimSep 3, 2025
    What to do if circulator or zone valve will not operate when calling for hot water in Amtrol Champion CH-80Z?
    • C
      corey52Sep 3, 2025
      If the circulator or zone valve isn't working when you call for hot water from your Amtrol Water Heater: * Check the connections using the wiring diagrams. * Repair or replace the pump or zone valve.
  • C
    Craig MarshSep 7, 2025
    What to do if boiler will not operate when calling for hot water in Amtrol Champion CH-80Z Water Heater?
    • E
      Elizabeth HarmonSep 7, 2025
      If the boiler does not operate when calling for hot water in your Amtrol Water Heater: * Check the connections using the wiring diagrams. * Note that the boiler will periodically cycle on and off during operation. * Have the boiler repaired to restore proper operation.
  • B
    Brittany EdwardsSep 10, 2025
    What to do if the relief valve on my Amtrol Water Heater is dripping?
    • R
      Robert LuceroSep 12, 2025
      If the relief valve on your Amtrol Water Heater is dripping or opening, consider these solutions: * Install the correct Therm-X-Trol® or equivalent thermal expansion tank. * Make sure the precharge air pressure matches the static water pressure. * If your city pressure exceeds 80psi, install a Pressure Reducing Valve (PRV). * Find out what is causing the over temperature condition and fix it. * Replace the relief valve.
  • C
    Cody BullockNov 14, 2025
    What to do if my Amtrol Water Heater has insufficient hot water?
    • C
      Christopher CarlsonNov 15, 2025
      If your Amtrol Water Heater isn't providing enough hot water, consider the following: * Check the sizing of the water heater based on your household size and boiler output. * Increase the temperature setpoint. * Wire the system for domestic hot water priority. If the issue continues, think about adding storage or increasing the tank size. * Check the Boiler Supply/Boiler Return during a cold startup. If the temperature difference is less than 20F, clean the heat exchanger and install water treatment equipment to prevent this from happening again. * Check for an undersized or faulty circulator, a stuck or undersized zone valve. Make sure all shutoff valves are open and inspect for a stuck flow check valve. Purge the boiler loop to remove any air. * Install or replace the dip tu...

Summary

Pre-Installation Checklist

Professional Installation and Codes

Ensures proper installation by qualified professionals according to all applicable codes and regulations.

Wiring

Wiring Diagrams

Provides wiring schematics for common installation configurations, including separate circulators and stack switches.

Startup Procedure

Troubleshooting

Common Operational Issues

Provides solutions for common problems such as lack of hot water, low volume, or excessively hot water.

Component and System Faults

Offers troubleshooting steps for noise, relief valve issues, discolored water, and non-operating components like circulators.

Overheating Prevention

Details how to diagnose and prevent overheating issues, focusing on correct piping configuration and its impact.

General Safety Information

General Hazards

Highlights critical safety information regarding scalding, explosion risks, and state-specific warnings like Proposition 65.

Operational Safety Precautions

Outlines essential safety practices for installation, operation, water treatment, and electrical grounding.

Amtrol Champion CH-80Z Specifications

General IconGeneral
ModelCH-80Z
Capacity80 gallons
Tank MaterialSteel
Diameter24 inches
Working Pressure150 psi
Test Pressure300 psi
Connections3/4 inch NPT
TypeWater Heater

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