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Amtrol EXTROL EX-15 User Manual

Amtrol EXTROL EX-15
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USE ONLY IN RESIDENTIAL CLOSED HYDRONIC
SYSTEMS.
Do not install on domestic water
systems, or in open heating systems. Corrosion and tank failure may
result. Use a Therm-X-Trol
®
or Therm-X-Span
®
for domestic water
systems. Use a Radiant EXTROL
®
for radiant heating systems where air
elimination equipment or barrier tubing is not used.
READ CAREFULLY THE PRODUCT INSTALLATION,
OPERATING AND MAINTENANCE MANUAL.
FAILURE TO FOLLOW THE INSTRUCTIONS AND WARNINGS IN THE
MANUAL MAY RESULT IN SERIOUS OR FATAL INJURY AND/OR
PROPERTY DAMAGE, AND WILL VOID THE PRODUCT WARRANTY.
THIS PRODUCT MUST BE INSTALLED BY A QUALIFIED
PROFESSIONAL. FOLLOW ALL APPLICABLE LOCAL AND STATE
CODES AND REGULATIONS, IN THE ABSENCE OF SUCH CODES,
FOLLOW THE CURRENT EDITIONS OF THE NATIONAL PLUMBING
CODE AND
NATIONAL ELECTRIC CODE, AS APPLICABLE.
This Product, like most Products under pressure,
may over time corrode, weaken and burst or
explode, causing serious or fatal injury, leaking or flooding and/or
property damage. To minimize risk, a licensed professional must install
and periodically inspect and service the Product. A drip pan connected to
an adequate drain must be installed if leaking or flooding could cause
property damage. Do not locate in an area where leaking could cause
property damage to the area adjacent to the appliance or to lower floors
of the structure.
CALIFORNIA PROPOSITION 65 WARNING! This product contains a
chemical known by the State of California to cause cancer and to cause
birth defects or other reproductive harm. (California Installer/Contractor
- California law requires that this notice be given to consumer/end user
of this product.) For more information: www.amtrol.com/prop65.html
RUPTURE OR EXPLOSION HAZARD. Do not
expose product to freezing temperatures or
temperatures in excess of 240°F. Do not adjust the pre-charge or
re-charge this Product except during installation or regular inspection.
Replace the Product and do not adjust the pre-charge if corroded,
damaged or with diminished integrity. Adjustments to pre-charge must
be done at ambient temperature only. Failure to properly size the Product
or follow these instructions may result in excessive strain on the system
and may lead to Product failure, serious or fatal personal injury, leakage,
and/or property damage.
A relief valve must be installed to prevent pressure
in excess of local code requirement or maximum
working pressure designated in the Product Manual, whichever is less.
At least once every 3 years or if discharge is present, a licensed
contractor should inspect the pressure relief valve and replace if
corrosion is evident or the valve does not function. FAILURE TO
INSPECT THIS VALVE AS DIRECTED COULD RESULT IN UNSAFE
PRESSURE BUILD-UP WHICH CAN RESULT IN PRODUCT FAILURE,
SERIOUS INJURY OR DEATH AND/OR SEVERE PROPERTY
DAMAGE AND VOID THE PRODUCT WARRANTY.
Chlorine & Aggressive Water: The water quality
can significantly influence the life of this Product.
You should test for corrosive elements, acidity, total solids and other
relevant contaminants, including chlorine and treat your water appropriately
to insure satisfactory performance and prevent premature failure.
EXTROL
®
EXPANSION TANKS FOR HYDRONIC HEATING & CHILLED WATER SYSTEMS
INSTALLATION & OPERATION INSTRUCTIONS
NOTE: Inspect for shipping damage. Notify freight carrier or store where purchased immediately if damage is present. To avoid risk of personal injury
and property damage, if the product appears to be malfunctioning or shows signs of corrosion, call a qualified professional immediately. Current copies
of the product manual can be viewed at www.amtrol.com. Use proper safety equipment when installing.
THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU TO POTENTIAL PERSONAL INJURY AND OTHER
HAZARDS. OBEY ALL SAFETY MESSAGES THAT FOLLOW THIS SYMBOL TO REDUCE THE RISK OF PERSONAL
INJURY AS WELL AS PROPERTY DAMAGE.
Models EX-15 through EX-90
Models SX-30V through SX-160V
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Amtrol EXTROL EX-15 Specifications

General IconGeneral
ModelEX-15
CategoryWater Heater
Weight10 lbs
Max Pressure150 psi
MaterialSteel
Maximum Working Pressure150 psi
Maximum Operating Temperature240°F
Precharge12 psi
Diaphragm MaterialButyl
TypeExpansion Tank
Connection Size3/4 inch NPT

Summary

Important Safety Information

System Type Restrictions

Use only in residential closed hydronic systems; avoid domestic or open heating systems.

Manual Adherence and Professional Installation

Emphasizes following manual instructions and professional installation for safety and warranty.

Product Integrity and Pressure Hazards

Warns of potential product failure, rupture, or explosion due to pressure, temperature, or improper handling.

Pressure Relief Valve Maintenance

Requires installation and periodic inspection of relief valves to prevent hazardous pressure build-up.

Water Quality Considerations

Advises testing and treating water to prevent premature product failure due to corrosive elements.

California Proposition 65 Notice

Informs about chemicals known to cause cancer or reproductive harm.

Pre-Installation Checks

Damage Inspection

Visually inspect for any damage and ensure the expansion tank is sized properly for the application.

Precharge Pressure Adjustment

Check and adjust precharge pressure by charging with air to match the boiler fill valve setting.

Installation Procedure

System Preparation

Drain the boiler system or isolate the area where the EXTROL will be installed.

Tank Placement

Install the EXTROL on the supply side of the boiler, on the suction-side of the heating circulator.

System Pressurization and Leak Check

Pressurize the system, check for leaks, and repair as necessary.

Maintenance and Warranty

Periodic System Check

A professional should check the system, including the expansion tank, yearly or more frequently.

Precharge Verification

Always check precharge while the tank is isolated and empty of water.

Service Indicator Monitoring

Monitor the inspection cap for discoloration; discolored cap requires tank replacement.

Warranty Information

Details five-year limited warranty for EX models and one-year for SX models.

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