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ARB 3414470 User Manual

ARB 3414470
18 pages
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Last Rev Date: 07/11/12
Page 1 of 18
Fitting instructions# 3787907
Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd
Part Number:
3414470 F/ Kit 6173258, Winch F/Kit 3514010
Product Desc:
HILUX ARB COMMERCIAL BULL BAR 2005 ONWARDS
INCLUDING 2011 UPDATE.
Suited to
vehicle/s:
4 x 4 Flared and Non Flared (SRS AIR BAG MODELS)
Not suitable for 2WD (4 x 2) models
NOTE: Optional winch kit 3514010
Optional wing underpanel kit 3514070
WARNING
REGARDING VEHICLES EQUIPPED WITH SRS AIRBAG;
When installed in accordance with these instructions, the front protection bar does not affect operation of
the SRS airbag.
ALSO, NOTE THE FOLLOWING:
This product must be installed exactly as per these instructions using only the hardware supplied.
In the event of damage to any bull bar component, contact your nearest authorised ARB stockist. Repairs or
modifications to the impact absorption system must not be attempted.
Do not use this product for any vehicle make or model, other than those specified by ARB.
Do not remove labels from this bull bar.
This product or its fixing must not be modified in any way.
The installation of this product may require the use of specialized tools and/or techniques
It is recommended that this product is only installed by trained personnel
These instructions are correct as at the publication date. ARB Corporation Ltd. cannot be held responsible
for the impact of any changes subsequently made by the vehicle manufacturer
During installation, it is the duty of the installer to check correct operation/clearances of all components
Work safely at all times
Unless otherwise instructed, tighten fasteners to specified torque
ARB 4x4 ACCESSORIES
Corporate Head Office
42-44 Garden St Tel: +61 (3) 9761 6622
Kilsyth, Victoria Fax: +61 (3) 9761 6807
AUSTRALIA 3137
Australian enquiries sales@arb.com.au
North & South American enquiries sales@arbusa.com
Other international enquiries exports@arb.com.au
www.arb.com.au
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ARB 3414470 Specifications

General IconGeneral
Product TypeAwning
WaterproofYes
Awning Size2500mm Wide x 2500mm Extension
MaterialPolyester
IncludesPoles, Pegs, Ropes

Summary

WARNING

SRS Airbag Compatibility

Front protection bar does not affect SRS airbag operation when installed correctly.

Installation and Repair Recommendations

Product must be installed per instructions; contact ARB for damage repairs.

Authorized Use and Personnel

Use only for specified vehicles; recommended for trained personnel.

GENERAL CARE AND MAINTENANCE

Care Recommendations

Treat with polish, inspect regularly for bolt torque, wiring, and component integrity.

FITTING REQUIREMENTS

Required Tools

List of tools needed for product fitment.

Safety Items

Protective eyewear and hearing protection are recommended.

FASTENER TORQUE SETTINGS

Torque Specifications

Table detailing torque settings for M6, M8, M10, and M12 fasteners.

PARTS LISTING

Component Breakdown

Detailed list of parts, part numbers, quantities, and descriptions for the bull bar and kits.

Supplementary Kit Notes

Clarifies which parts are only included in supplementary winch fitting kits.

VEHICLE PREPARATION 2005-2011

Bumper Cut - Template Application

Instructions for cutting bumper using templates, marking lines, and reference points.

Bumper Cut - Masking and Cutting

Using masking tape for cutting edge and cutting the bumper facia with tools.

Fog Lamp and Wiring Check

Disconnect fog lamps and check for wiring before cutting.

Bumper Cut Finishing

Deburring cut edges, removing braces, and applying pinch weld.

Flared Vehicle Drilling

Drilling holes for flared vehicles and securing flares.

VEHICLE PREPARATION 2011 ON

Bumper Cut - Template Application

Cutting bumper templates, marking lines on RHS and LHS.

Bumper Cut - Marking Reference Points

Marking reference points on air intake and number plate boss.

Bumper Cut - Masking and Cutting

Applying masking tape for cut line and cutting bumper facia.

Fog Lamp and Wiring Check

Disconnect fog lamps and check for wiring before cutting.

Bumper Cut Finishing

Deburring cut edges, removing braces, and applying pinch weld.

Flared Vehicle Drilling

Drilling holes for flared vehicles and securing flares.

VEHICLE PREPARATION ALL VEHICLES

Wiring of Lights - Initial Connections

Reading wiring diagram, positioning relay loom, connecting to park lamp and left indicator.

Wiring of Lights - Further Connections

Connecting relay loom to indicator loom and driver's side wiring.

Relay Mounting and Wiring

Mounting relay, connecting main power and earth wires, securing loom.

BULL BAR PREPARATION

Cage Nut Installation

Inserting M6 and M8 cage nuts into the bull bar top and lower pans.

Turn Signal Lamp Fitting

Replacing screws for turn signal lamps and fitting them to the bull bar.

Winch Gearbox Rotation

Rotating the winch gearbox 72° counter clockwise for fitting.

Control Box Preparation

Removing cover, replacing power cables, and identifying colour codes.

Control Box Mounting

Bolting control box bracket, threading cables, and securing them with cable ties.

Winch Mounting

Placing winch, aligning mounting holes, and fitting bolts for secure attachment.

Roller Fairlead Installation

Drilling holes for roller fairlead and fitting it into the cutout.

Winch Wiring Connections

Connecting winch control box to winch and securing cables.

FITTING BULL BAR

Impact Absorber and Chassis Bracket Attachment

Loosely bolting impact absorbers to chassis and chassis tension bracket.

Bracket to Chassis Bolt

Bolting the bracket to the chassis using M12 bolts.

Bar Positioning and Fastening

Positioning the bar, fastening to brackets, and adjusting gaps.

Bull Bar to Impact Absorber Securing

Drilling holes and securing the bull bar to the impact absorber.

Centre Stone Guard Fitting

Fitting the centre stone guard using specified bolts and washers.

Plastic Wheel Liner Adjustment

Cable tying wheel liners and cutting lower part of plastic wheel liner.

Wing Under Panels

Separate instructions for fitting wing under panels.

Number Plate Fitting

Fitting the number plate to the bull bar using bolts and washers.

Wiring Schematic

Hilux 05 ON Commercial Bull Bar Wiring

Diagram showing wiring connections for lights and relays.

ONCE BAR IS FITTED

Final Checks

Ensuring all bolts are tensioned, wiring is secure, and components are functioning.

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