ARB 3921120 User Manual

03/07/2014 Page 1 of 9 3786418
If you have any queries regarding the installation of this product please contact the distributor from whom it was purchased, or alternatively the ARB office in your state.
Head Office – ARB Corporation Ltd VIC: 42-44 Garden Street, Kilsyth, Victoria, 3137 Tel: (03) 9761 6622 Fax: (03) 9761 6807
WA:(08) 9244 3553 NSW: (02) 9821 3633 ACT: (02) 6280 7475 SA: (08) 8244 5001 QLD: (07) 3872 3872 NT: (08) 8947 2262 TAS: (03) 6331 4190
ARB PRADO WINCH/NON WINCH BUMPER TO SUIT
GXL, VX AND GRANDE 2003 ONWARDS.
PART No 3921120
5100050 Top Tube Kit
5100160 Buffer Kit – With hole (required when fitting Top Tube)
5100170 Buffer Kit – With no hole
FITTING KIT NO: 6172356
WARNING
FOR VEHICLES EQUIPPED WITH SRS AIRBAG
WHEN INSTALLED IN ACCORDANCE WITH THESE INSTRUCTIONS, THE FRONT
PROTECTION BAR DOES NOT AFFECT OPERATION OF THE SRS AIRBAG.
TAKE NOTE OF THE FOLLOWING:
 THIS PRODUCT MUST BE INSTALLED EXACTLY AS PER THESE INSTRUCTIONS
USING ONLY THE HARDWARE SUPPLIED.
 IN THE EVENT OF DAMAGE TO ANY BAR COMPONENT, CONTACT YOUR NEAREST
AUTHORISED ARB STOCKIST. REPAIRS OR MODIFICATIONS TO THE IMPACT
ABSORPTION SYSTEM MUST NOT BE ATTEMPED.
 DO NOT USE THIS PRODUCT FOR ANY VEHICLE MAKE OR MODEL, OTHER THAN
THOSE SPECIFIED BY ARB.
 DO NOT REMOVE LABELS FROM THIS BAR.
 THIS PRODUCT OR ITS FIXING MUST NOT BE MODIFIED IN ANY WAY.
OPTIONAL LIGHT SETS TO SUIT THIS PRODUCT:
- ARB 6821201 Fog Light Kit Suit 3163015
- Up to IPF 900 SERIES FOG OR DRIVING LIGHT SETS
Suits warn 9000lb and 9500lb High Speed winches
Tools Required For Bar Fitment: Basic Tool Kit, 17mm Tube Spanner, Cir-Clip pliers,
Drill, 10mm and 13mm Drill Bits.

ARB 3921120 Specifications

General

Brand	ARB
Model	3921120
Category	Automobile Accessories
Language	English

Summary

ARB Prado Winch/Non-Winch Bumper Installation Guide

Important Safety Warnings

Critical safety instructions and cautions for fitting the ARB bumper.

Basic Assembly Procedures

Initial steps for fitting the buffer and securing components.

Chassis Mounting and Brace Fitting

Attaching chassis mount braces and reinforcing bars to the vehicle.

Securing Chassis Mounts and Brackets

Fitting chassis mount brackets, spacers, and ensuring proper brace positioning.

Winch Preparation and Mounting

Rotating the winch gearbox and attaching the winch assembly to the bumper bar.

Control Box and Wiring Installation

Mounting the control box, connecting power cables, and ground wire to the winch.

License Plate and Painting

Attaching the license plate and painting the lower front guard section black.

Final Bar Attachment to Chassis

Positioning the main bumper bar onto the chassis brackets and initial fastening.

Top Tube Attachment and Bar Alignment

Fitting the top tube to the bumper and aligning the bar with specified gaps.

Drilling and Securing Uprights

Drilling chassis holes and securing bar uprights using supplied hardware.

Stone Tray Refitting

Removing the original front stone tray and refitting it with rear bolts only.

Stone Tray and Washer Bottle Guard Fitting

Attaching the ARB stone tray and the washer bottle guard to the bumper assembly.

Light Surrounds and Wiring

Assembling light surrounds and wiring them to vehicle indicator lamps.