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ARB RD151 - User Manual

ARB RD151
44 pages
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RD151
TOYOTA 8” IFS, 34 SPLINE,
58MM CARRIER BEARING
AIR OPERATED
LOCKING DIFFERENTIAL
INSTALLATION GUIDE
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Summary

Removing the Existing Differential

Installing the Air Locker

Installing the Carrier Bearings

Process for pressing the supplied tapered roller bearing cones onto the differential carrier journals.

Approximate Backlash Shimming

Steps to measure and calculate shim thickness for preload and backlash.

Mounting the Ring Gear

Instructions for cleaning, heating, and bolting the ring gear to the Air Locker flange.

Installing Bearing Sleeves

Procedure for heating and pressing bearing sleeves into the clamshell halves using Loctite.

Preload Shim Measurement

How to measure and calculate the total shim thickness for bearing preload.

Calculation & Selection of Preload Shims

Guidance on calculating and selecting shims for correct carrier bearing preload.

Drilling & Tapping the Bulkhead Port

Steps for drilling and tapping a port in the clamshell for the air line.

Installing the Seal Housing

Instructions for bending, cleaning, and assembling the seal housing and O-rings.

Setting Up the Bulkhead Fitting

Detailed steps for assembling the bulkhead fitting with O-rings and compression nut.

Final Assembly

Instructions for assembling the Air Locker into the clamshell and bolting it closed.

Checking the Backlash

Procedure for re-measuring the ring and pinion backlash after assembly.

Installing the Air System

Mounting & Connecting the Electrical System

Testing & Final Assembly

Summary

Removing the Existing Differential

Installing the Air Locker

Installing the Carrier Bearings

Process for pressing the supplied tapered roller bearing cones onto the differential carrier journals.

Approximate Backlash Shimming

Steps to measure and calculate shim thickness for preload and backlash.

Mounting the Ring Gear

Instructions for cleaning, heating, and bolting the ring gear to the Air Locker flange.

Installing Bearing Sleeves

Procedure for heating and pressing bearing sleeves into the clamshell halves using Loctite.

Preload Shim Measurement

How to measure and calculate the total shim thickness for bearing preload.

Calculation & Selection of Preload Shims

Guidance on calculating and selecting shims for correct carrier bearing preload.

Drilling & Tapping the Bulkhead Port

Steps for drilling and tapping a port in the clamshell for the air line.

Installing the Seal Housing

Instructions for bending, cleaning, and assembling the seal housing and O-rings.

Setting Up the Bulkhead Fitting

Detailed steps for assembling the bulkhead fitting with O-rings and compression nut.

Final Assembly

Instructions for assembling the Air Locker into the clamshell and bolting it closed.

Checking the Backlash

Procedure for re-measuring the ring and pinion backlash after assembly.

Installing the Air System

Mounting & Connecting the Electrical System

Testing & Final Assembly

ARB RD151 Specifications

General IconGeneral
BrandARB
ModelRD151
CategoryAutomobile Accessories
LanguageEnglish

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