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RD151
ARB RD151 User Manual
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7 Parts List
41
7.1
Exploded Assembly Dia
gram
(see i
temized pa
rts lis
t overleaf)
Figure
26.
7.2
Specifications
RD151
Toyota 8” IFS
,34 SPL
Axle Spline
34 tooth, Ø34.9
mm [1.37”]
Ratio Supported
All
Ring Gear ID
134.0mm [5.28
”]
Ring Gear OD
200mm [8”]
Ring Gear Bolts
12 bolts on Ø16
0mm [6.30”]
Ring Gear Torque
135Nm [100 ft-lb]
Backlash
0.15-0.25mm [0.
006
-
0.010
”]
42
44
Table of Contents
Table of Contents
3
Introduction
5
Pre-Installation Preparation
5
Tool-Kit Recommendations
6
Removing the Existing Differential
7
Vehicle Support
7
Differential Fluid Drain
7
Removing the Differential Assembly
7
Checking the Current Backlash Amount
8
Removing the Differential Center
9
Installing the Air Locker
10
Installing the Carrier Bearings
10
Approximate Backlash Shimming
11
Mounting the Ring Gear
14
Installing the Bearing Sleeves
15
Preload Shim Measurement
17
Calculation & Selection of Preload Shims
19
Drilling & Tapping the Bulkhead Port
19
Installing the Seal Housing
21
Setting up the Bulkhead Fitting
24
Final Assembly
25
Checking the Backlash
26
Bench Testing the Air Locker
28
Reinstalling the Differential Assembly
29
Installing the Air System
30
Mounting the Solenoid
30
Running & Securing the Air Line
32
Connection to the Bulkhead Fitting
33
Mounting & Connecting the Electrical System
35
Mounting the Actuator Switch(Es)
35
Wiring the Actuator System
36
Testing & Final Assembly
39
Leak Testing
39
Testing the Air Locker Actuation
39
Re-Sealing & Filling the Differential
40
Post-Installation Check List
41
Parts List
43
Exploded Assembly Diagram
43
Specifications
43
Itemized Parts List
44
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ARB RD151 Specifications
General
Brand
ARB
Model
RD151
Category
Automobile Accessories
Language
English
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