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RD116
ARB RD116 User Manual
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4 Installing th
e Air System
30
Screw on t
he oute
r compre
ssion nut an
d
tighten,
while su
ppor
ting
the cente
r compre
ssion nut w
ith a 3/8
” spanner.
The airlin
e is now
attached t
o the cent
er compres
sion nut.
NOTE :
The outer compr
ession nut will tight
en against a s
top.
Over tigh
t
ening
w
ill not cre
ate a bett
er seal.
Assemble t
he
supp
ort sprin
g over
the outside
of the oute
r
compre
ssion nut.
Secure any
loose section
s of tube w
ith a cabl
e tie.
31
33
Table of Contents
Default Chapter
3
Table of Contents
3
1 Introduction
5
Pre-Installation Preparation
5
Tool-Kit Recommendations
6
2 Removing the Existing Differential
7
Vehicle Support
7
Differential Fluid Drain
7
Disconnecting the Axles
8
Marking the Bearing Caps
8
Checking the Current Backlash Amount
9
Removing the Differential Center
10
3 Installing the Air Locker
12
Insuring Adequate Oil Drainage
12
Installing the Carrier Bearings
13
Approximate Backlash Shimming
14
Mounting the Ring Gear
17
Drilling and Tapping the Bulkhead Port
18
Assembling the Seal Housing
19
Pre-Load Shimming
20
Reinstalling the Bearing Caps
23
Checking the Backlash
24
Setting up the Bulkhead Fitting
25
Profiling the Seal Housing Tube
27
4 Installing the Air System
28
Mounting the Solenoid
28
Running & Securing the Air Line
30
Connection to the Bulkhead Fitting
31
5 Mounting & Connecting the Electrical System
33
Mounting the Actuator Switch(Es)
33
Wiring the Actuator System
34
6 Testing & Final Assembly
38
Leak Testing
38
Reinstalling the Axles
38
Testing the Air Locker Actuation
40
Re-Sealing & Filling the Differential
40
Post-Installation Check List
41
7 Parts List
43
Exploded Assembly Diagram
43
Itemized Parts List
44
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ARB RD116 Specifications
General
Brand
ARB
Model
RD116
Category
Automobile Accessories
Language
English
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