Aries B35-2004-3 - User Manual

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PAGE 1 • B35-2004-3-RC • 877.287.8634 • NEED ASSISTANCE? • ARIESAUTOMOTIVE.COM

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INSTALLATION MANUAL B35-2004-3

Product Image

Notes and Maintenance

Before you begin installation, read all instructions thoroughly.

Proper tools will improve the quality of installation and reduce the time required.

Before installing this bull bar, we recommend installing a license plate relocation

bracket, sold separately (ARIES part# 35-0000).

To protect the product, wax after installing. Regular waxing is recommended to

add a protective layer over the ﬁnish. Do not use any type of polish or wax that may

contain abrasives that could damage the ﬁnish.

For gloss black ﬁnishes, mild soap may be used to clean the product.

Refer to the table to the left when securing hardware during the

installation process to help prevent damage to the product or vehicle.

Parts List

1 Bull bar

1 Mounting bracket,

driver side

1 Mounting bracket,

passenger side

4 Hex bolt, M12

8 Flat washer, M12

4 Lock washer, M12

4 Hex nut, M12

Tools Required

Ratchet Socket, 18mm

Level Wrench, 19mm

Torque Speciﬁcations

METRIC

M6 bolt 3 ft.-lbs.

M8 bolt 7 ft.-lbs.

M10 bolt 16 ft.-lbs.

M12 bolt 28 ft.-lbs.

SAE

1/4" bolt 3 ft.-lbs.

5/16" bolt 7 ft.-lbs.

3/8" bolt 16 ft.-lbs.

7/16" bolt 20 ft.-lbs.

1/2" bolt 28 ft.-lbs.

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Summary

Notes and Maintenance

Before You Begin Installation

Read all instructions thoroughly. Proper tools improve installation quality and reduce time.

License Plate Relocation

Recommend installing a license plate relocation bracket before bull bar installation.

Product Protection and Cleaning

Wax after installing for a protective layer. Use mild soap for gloss black finishes.

Installation Steps

Step 1: Remove Factory Tow Hooks

Start underneath the vehicle, remove factory tow hooks, and set hardware aside.

Step 2: Attach Driver-Side Bracket

Check fit of the driver-side bracket to the tow hook. Lift and reinstall using factory hardware.

Step 3: Snug Hardware

Snug hardware without full tightening; repeat for the passenger side.

Step 4: Position Bull Bar

With help, lift the bull bar and align mounting tabs with installed brackets.

Step 5: Secure Bull Bar

Insert M12 hex bolt with washer from outside, secure with washer and nylock nut.

Step 6: Level and Tighten

Level and adjust bull bar. Tighten brackets to vehicle, then bull bar connections.

Step 7: Final Check

Congratulate on installation. Periodically inspect hardware to ensure it remains tight.

This document is an installation manual for the ARIES B35-2004-3 bull bar, a protective accessory designed for vehicles.

Function Description

The ARIES bull bar serves as a front-end protective accessory for a vehicle. It is designed to be mounted to the vehicle's frame, providing an additional layer of defense against minor impacts and enhancing the vehicle's aesthetic appeal. The installation process involves removing existing factory tow hooks, installing specific mounting brackets, and then attaching the bull bar to these brackets.

Important Technical Specifications

The bull bar kit includes the following parts:

1 Bull bar: The main protective component.
2 Mounting brackets: One for the driver side and one for the passenger side, designed to secure the bull bar to the vehicle's frame.
4 Hex bolts, M12: Used for securing components.
8 Flat washers, M12: Used with bolts to distribute load and prevent damage.
4 Lock washers, M12: Used with bolts to prevent loosening due to vibration.
4 Hex nuts, M12: Used to secure the bolts.

Tools Required for Installation:

Ratchet
Socket, 18mm
Wrench, 19mm
Level

Torque Specifications (for securing hardware):

Metric Bolts:
- M6 bolt: 3 ft.-lbs.
- M8 bolt: 7 ft.-lbs.
- M10 bolt: 16 ft.-lbs.
- M12 bolt: 28 ft.-lbs.
SAE Bolts:
- 1/4" bolt: 3 ft.-lbs.
- 5/16" bolt: 7 ft.-lbs.
- 3/8" bolt: 16 ft.-lbs.
- 7/16" bolt: 20 ft.-lbs.
- 1/2" bolt: 28 ft.-lbs.

The installation is rated as "Easy" in terms of difficulty.

Usage Features

The bull bar is designed for straightforward installation, with clear step-by-step instructions provided in the manual.

Preparation: The first step involves removing the factory tow hooks from underneath the vehicle, with the hardware set aside for later use.
Bracket Installation: The driver-side mounting bracket is selected and fitted between the tow hook and the bracket. The tow hook and bracket are then lifted to the underside of the frame channel and reinstalled using the factory hardware. This hardware should be snugged but not fully tightened initially. This process is repeated for the passenger side.
Bull Bar Placement: With assistance, the bull bar is lifted into place, aligning its mounting tabs with the outside of the installed brackets.
Securing the Bull Bar: An M12 hex bolt with a flat washer is inserted from the outside, secured with another flat washer and a nylock nut. This hardware is snugged but not fully tightened, and the process is repeated on the passenger side.
Adjustment and Final Tightening: The bull bar is leveled and adjusted to the desired position. Once in place, it is recommended to tighten all brackets to the vehicle first, followed by the bull bar connections, referring to the torque specifications table to prevent damage.
License Plate Relocation: It is recommended to install a license plate relocation bracket (ARIES part# 35-0000), sold separately, before installing the bull bar.

Maintenance Features

To ensure the longevity and appearance of the ARIES bull bar, the following maintenance guidelines are provided:

Initial Protection: After installation, it is recommended to wax the product.
Regular Waxing: Regular waxing is advised to add a protective layer over the finish, helping to maintain its condition.
Cleaning:
- Avoid using any type of polish or wax that may contain abrasives, as these can damage the finish.
- For gloss black finishes, mild soap can be used for cleaning.
Periodic Inspections: After the bull bar is installed, periodic inspections should be performed to ensure that all mounting hardware remains tight. This helps prevent damage to the product or the vehicle.
Torque Reference: Always refer to the provided torque specifications table when securing hardware to prevent damage during installation or maintenance.