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Atlas Copco G 15L User Manual

Atlas Copco G 15L
88 pages
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INSTRUCTION BOOK
OIL-INJECTED ROTARY SCREW COMPRESSORS
G 18, G 22, G 15L

Table of Contents

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Atlas Copco G 15L Specifications

General IconGeneral
ModelG 15L
TypePiston
Working Pressure8 bar
Noise Level72 dB(A)
Free Air Delivery (FAD)150 l/min
Max Pressure8 bar

Summary

Safety Precautions for Atlas Copco Compressors

Safety Icons Explained

Explains the meaning of various safety warning symbols used in the manual.

General Safety Precautions

Outlines essential general safety rules and operator responsibilities.

Safety Precautions During Installation

Details critical safety measures for compressor installation.

Safety Precautions During Operation

Lists safety instructions for safe compressor operation.

Safety Precautions During Maintenance or Repair

Provides essential safety guidelines for maintenance and repair tasks.

Dismantling and Disposal Procedures

Instructions for safely dismantling and disposing of the compressor.

General Description of Compressor Systems

Compressor Introduction and Features

Overview of compressor models and their main features.

Air Flow Diagram

Explains the airflow path through the compressor system.

Oil System Description

Details the oil circulation and separation process.

Cooling System Overview

Describes the components and function of the cooling system.

Regulating System Components

Explains the compressor's regulating system and its parts.

Control Panel Identification

Identifies and labels the components of the control panel.

Electrical System Components

Shows the electrical components within the compressor cubicle.

Compressor Protection Mechanisms

Explains the function of safety valves for compressor protection.

Air Dryer Functionality

Illustrates and explains the working principle of the air dryer.

Controller Operation and Functions

Controller Functions Overview

Introduces the controller and its primary functions for compressor management.

Control Panel Interface

Identifies the physical buttons and display elements of the control panel.

Display Icons Explained

Explains the meaning of various icons displayed on the controller screen.

Main Screen Operation

Describes the default screen shown on the controller after power-up.

Basic Compressor Operation

Explains how to start and stop the compressor.

Shutdown Warnings and Conditions

Details shutdown warnings and critical stop conditions.

Service Warnings and Menu Navigation

Explains service alerts and how to navigate the controller menu.

Data Display Functions

Guides to display running hours, motor starts, module hours, and loading.

Parameter Settings and Modification

Guides to modify service timer, pressure bands, and display units.

Additional Controller Functions

Information on backlight, automatic restart, and keyboard lock.

Installation Procedures and Guidelines

Installation Proposal and Site Requirements

Recommendations for compressor placement and environmental conditions.

Dimension Drawings Reference

Refers to where dimension drawings can be found and lists labels.

Electrical Connections and Voltage Changes

Provides instructions for electrical connection and voltage modification.

Pictographs Explained

Explains the meaning of various pictographs used in the manual.

Operating Instructions for Compressors

Initial Start-up Procedure

Safety and preparation steps before the first compressor start.

Starting the Compressor

Step-by-step guide to start the compressor and check its operation.

Stopping the Compressor

Instructions for safely stopping the compressor under normal and emergency conditions.

Taking the Compressor Out of Operation

Procedures for safely taking the compressor out of service.

Maintenance Procedures and Schedules

Preventive Maintenance Schedule

A schedule of maintenance tasks based on time or running hours.

Drive Motor Care

General care instructions for the compressor's drive motor.

Oil Specifications and Exchange Intervals

Information on recommended oils and their exchange intervals.

Oil, Filter, and Separator Change

Procedure for changing the oil, filters, and separator.

PDX/DDX Filter Change (Option)

Steps for changing the optional PDX/DDX filter element.

Storage After Installation

Advice on proper storage procedures for the compressor.

Service Kits Information

Information on available service kits for maintenance.

Adjustments and Servicing Procedures

Air Filter Replacement

Step-by-step guide for changing the air filter element.

Cooler Cleaning Instructions

Instructions for cleaning the oil and air coolers.

Safety Valve Testing Procedure

Details the procedure for testing the safety valve.

Belt Set Exchange and Tensioning

Guidance on replacing and tensioning the drive belts.

Dryer Maintenance Instructions

Safety precautions and general remarks for dryer maintenance.

Problem Solving and Troubleshooting

Faults and Remedies Guide

Lists common faults, their causes, and recommended remedies.

Technical Data and Specifications

Electric Cable Size Selection Guide

Guidelines and tables for selecting appropriate electrical cable sizes.

Overload Relay and Fuse Settings

Details recommended settings for overload relays and fuses.

Reference Conditions and Limitations

Specifies operating conditions and limitations for the compressor.

Compressor Data Tables

Provides technical specifications for G 15L, G 18, and G 22 models.

Instructions for Use of Components

Oil Separator Vessel Guidelines

Important instructions for the safe use of the oil separator vessel.

Air Receiver Guidelines (Tank-Mounted)

Guidelines for the safe use and maintenance of the air receiver.

Guidelines for Inspection

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