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ATS US-2000 V5 - User Manual

ATS US-2000 V5
24 pages
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FELINS.COM
ATS US-2000 WITH V5
Service Manual
Felins’ US-based banding professionals provide full service
and support for ATS banding systems.
PARTS & SERVICE INQUIRIES:
(800) 336-3220
sales@felins.com
Milwaukee, WI
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Summary

Maintenance

1.1. Monthly Maintenance

Steps for regular monthly upkeep, including cleaning and lubrication of machine parts.

1.2. Band Channel Cleaning

Procedures for cleaning the band channel, involving component removal and reassembly.

Mechanical Settings

2.1. Rubber Roller Adjustments and Replacement

Guidance on adjusting and replacing the rubber roller for proper tape grip and tension.

2.2. Encoder Maintenance

Details regarding the encoder's function and yearly maintenance for consistent tape overlap.

2.3. Anvil Adjustments

Explanation of the anvil's role and adjustment procedures for proper welding.

2.3.2. Parallel Weld Adjustment

Procedure to adjust the anvil angle using shims for an optimal and even seal.

2.4. Sonotrode Slide Operations

Description of the sonotrode slide's function and movement along the vertical axis.

2.4.1. Sonotrode Slide Removal

Step-by-step instructions for safely removing the sonotrode slide assembly.

2.4.2. Sonotrode Slide Mounting

Procedure for correctly installing the sonotrode slide and its associated guides.

2.5. Sonotrode and Generator Replacement

Guidance on replacing the sonotrode and generator as a set for reliable welding performance.

2.5.1. Sonotrode Removal

Detailed steps for safely removing the sonotrode from its mount.

2.5.2. Sonotrode Mounting

Instructions for properly installing a new sonotrode, including alignment and spring settings.

2.5.3. Generator Adjustment

Guidelines for adjusting the generator when welding quality issues persist after time adjustments.

Generator Current Adjustment

Procedure to connect an ampere meter and adjust generator current for optimal welding.

2.6. Cutter Replacement and Maintenance

Procedures for replacing and maintaining the cutter assembly, including lubrication.

2.7. Aggregatmotor M1 Replacement and Gear Ratio

Steps for replacing the Aggregatmotor M1 and information on its gear ratios.

2.8. Bandmotor M2 Replacement and Gear Ratio

Procedures for replacing the Bandmotor M2 and details on its gear ratios.

2.9. Archmotor M3 Replacement and Gear Ratio

Steps for replacing the Archmotor M3 and information on its gear ratios.

2.10. Driving Shaft Removal

Detailed steps for safely removing the driving shaft from the machine.

2.10.2. Driving Shaft Clutch;Brake Adjustment

Procedures for adjusting the clutch and brake gaps on the driving shaft for proper tension.

2.11. Arch-String Adjustment

Instructions for adjusting the arch-string to ensure synchronized arch opening.

2.11.3. Ejection Pin Adjustment

Procedure to adjust ejection pins to prevent tape interference during arch opening.

Machine Sensors

3.1. Photo Sensors

Description of photo sensors, their function in product detection, and sensitivity adjustment.

3.1.2. Tape End Sensor

Details on the tape end sensor, its location, and role in detecting tape run-out.

3.1.3. 0 Point Sensor

Explanation of the 0 point sensor for machine homing and its fault indication.

3.1.4. S7;S8 Sensors

Information on S7/S8 sensors indicating arch position, open or closed.

Print Mark Option

Print Mark Configuration

Instructions for turning on the print mark option and setting its position.

Print Mark Reader Calibration

Procedure for teaching the print mark reader and adjusting the switching threshold.

X50 Connection

X50 Connection Signals

Overview of the X50 connection for signals up-/downstream, including standard and optional signals.

X50 Pin Assignment

Diagram and explanation of the pin assignment for the X50 connector.

Summary

Maintenance

1.1. Monthly Maintenance

Steps for regular monthly upkeep, including cleaning and lubrication of machine parts.

1.2. Band Channel Cleaning

Procedures for cleaning the band channel, involving component removal and reassembly.

Mechanical Settings

2.1. Rubber Roller Adjustments and Replacement

Guidance on adjusting and replacing the rubber roller for proper tape grip and tension.

2.2. Encoder Maintenance

Details regarding the encoder's function and yearly maintenance for consistent tape overlap.

2.3. Anvil Adjustments

Explanation of the anvil's role and adjustment procedures for proper welding.

2.3.2. Parallel Weld Adjustment

Procedure to adjust the anvil angle using shims for an optimal and even seal.

2.4. Sonotrode Slide Operations

Description of the sonotrode slide's function and movement along the vertical axis.

2.4.1. Sonotrode Slide Removal

Step-by-step instructions for safely removing the sonotrode slide assembly.

2.4.2. Sonotrode Slide Mounting

Procedure for correctly installing the sonotrode slide and its associated guides.

2.5. Sonotrode and Generator Replacement

Guidance on replacing the sonotrode and generator as a set for reliable welding performance.

2.5.1. Sonotrode Removal

Detailed steps for safely removing the sonotrode from its mount.

2.5.2. Sonotrode Mounting

Instructions for properly installing a new sonotrode, including alignment and spring settings.

2.5.3. Generator Adjustment

Guidelines for adjusting the generator when welding quality issues persist after time adjustments.

Generator Current Adjustment

Procedure to connect an ampere meter and adjust generator current for optimal welding.

2.6. Cutter Replacement and Maintenance

Procedures for replacing and maintaining the cutter assembly, including lubrication.

2.7. Aggregatmotor M1 Replacement and Gear Ratio

Steps for replacing the Aggregatmotor M1 and information on its gear ratios.

2.8. Bandmotor M2 Replacement and Gear Ratio

Procedures for replacing the Bandmotor M2 and details on its gear ratios.

2.9. Archmotor M3 Replacement and Gear Ratio

Steps for replacing the Archmotor M3 and information on its gear ratios.

2.10. Driving Shaft Removal

Detailed steps for safely removing the driving shaft from the machine.

2.10.2. Driving Shaft Clutch;Brake Adjustment

Procedures for adjusting the clutch and brake gaps on the driving shaft for proper tension.

2.11. Arch-String Adjustment

Instructions for adjusting the arch-string to ensure synchronized arch opening.

2.11.3. Ejection Pin Adjustment

Procedure to adjust ejection pins to prevent tape interference during arch opening.

Machine Sensors

3.1. Photo Sensors

Description of photo sensors, their function in product detection, and sensitivity adjustment.

3.1.2. Tape End Sensor

Details on the tape end sensor, its location, and role in detecting tape run-out.

3.1.3. 0 Point Sensor

Explanation of the 0 point sensor for machine homing and its fault indication.

3.1.4. S7;S8 Sensors

Information on S7/S8 sensors indicating arch position, open or closed.

Print Mark Option

Print Mark Configuration

Instructions for turning on the print mark option and setting its position.

Print Mark Reader Calibration

Procedure for teaching the print mark reader and adjusting the switching threshold.

X50 Connection

X50 Connection Signals

Overview of the X50 connection for signals up-/downstream, including standard and optional signals.

X50 Pin Assignment

Diagram and explanation of the pin assignment for the X50 connector.

ATS US-2000 V5 Specifications

General IconGeneral
ModelUS-2000 V5
BrandATS
Voltage110V
MaterialStainless Steel
Pan Size CompatibilityFull Size Gastronorm Pans
Temperature ControlAdjustable Thermostat