LUBRICATION & MAINTENANCE SCHEDULE
3203 SERIES
4-1.0.0
05/22/2003
SERVICE
PERFORMED
DAILY WEEKLY 3 MOS 6 MOS YEARLY NOTES
LOAD HOOK X
INSPECT HOOK & LATCH FOR
DEFORMATION, CRACKS, &
CORROSION
CABLE DRUM X
MAKE SURE CABLE IS WOUND
EVENLY ON DRUM
HOIST CABLE X
CHECK FOR FLATTENING, KINKS, &
BROKEN STRANDS
HYD. HOSES X VISUAL INSPECTION
HYD. FLUID X CHECK FLUID LEVEL
MOTOR
CONNECTIONS
X
CHECK TE RMINALS FOR TIGHT
CONNECTIONS
MOUNTING
BOLTS
X
CHECK-TORQUE TO 85 FT-LBS (DRY)
AS REQUIRED
SHEAVE
BEARINGS
X
SEALED BEARING, REPLACE IF ROUGH
OR LOOSE
ALL OTHER
BOLTS
X CHECK-TIGHTEN AS REQUIRED
ROTATION GEAR X
WATERPROOF BEARING GREASE OR
DRY MOLYLUBE IF DUSTY
ROTATION
BEARING
X
GREASE WITH MOBILEPLEX EP-2 OR
EQUIVALENT @ ZERKS
POWER CABLE X
CHECK INSULATION FOR DAMAGE OR
DETERIORATION
ROTATION
BEARING BOLTS
X
CHECK TORQUE TO 150 FT-LBS (DRY)
AS REQUIRED
ROTATION GEAR
BOX
X EP GEAR LUBE SAE 80-90
HOIST GEARBOX X
WORM GEAR-EP GEAR LUBE SAE 80-
90; SPUR GEARS-SAE 30 OIL
ROTATION WORM
BEARINGS
X
GREASE WITH MOBILEPLEX EP-2 OR
EQUIVALENT @ ZERKS
HYDRAULIC
FLUID
X
DRAIN, FLUSH, AND REFILL WITH SUN
2105 HYD. OIL, SAE 5W-20
BOOM SLIDE
PADS
FOR ADDITIONAL
INFORMATION
SEE:
PADS GREASED WHEN REPLACED
1) OWNER'S MANUAL, 2) OSHA SECTION 1910.180, 3) ANSI B30.5-1993
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