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AutomationDirect DURAPULSE GS3-4030 - User Manual

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230V Class:
1 - 50 Hp
460V Class:
1 - 100 Hp
User Manual
AC Drive

Table of Contents

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AutomationDirect DURAPULSE GS3-4030 Specifications

General IconGeneral
BrandAutomationDirect
ModelDURAPULSE GS3-4030
CategoryDC Drives
LanguageEnglish

Summary

Chapter 1: Getting Started

Selecting the Proper Drive Rating

Guides users on determining the correct drive size based on motor specs, overload, altitude, and temp.

DURAPULSE AC Drive Specifications

Lists detailed technical specifications for DURAPULSE AC Drives, including voltage classes and HP ratings.

CHAPTER 2: INSTALLATION AND WIRING

Installation

Details the general requirements and precautions for installing the AC drive.

Minimum Clearances and Air Flow

Specifies the required clearances and airflow for proper cooling of the AC drive.

Circuit Connections

Details the electrical connections and wiring notes for the AC drive.

DANGER! - Warning Notes

Highlights severe hazards and crucial precautions before making electrical connections.

Terminal Wiring Diagrams

Provides diagrams showing terminal connections for different AC drive models.

Main Circuit Wiring

Provides specifications for main circuit wiring, including terminal torque and wire range.

Power Wiring Diagrams

Illustrates wiring diagrams for power connections to the AC drive.

Control Terminal Designations

Lists and describes the functions of control circuit terminals for wiring.

Control Wiring Diagram - Sinking Inputs

Shows how to wire control inputs using sinking configuration for proper operation.

Control Wiring Diagram - Sourcing Inputs

Shows how to wire control inputs using sourcing configuration for proper operation.

CHAPTER 3: KEYPAD OPERATION AND QUICKSTART

The DURAPULSE Digital Keypad

Describes the features and functions of the digital keypad, including display, LEDs, and keys.

Programming the DURAPULSE AC Drive

Guides on navigating parameter groups and settings for programming the drive.

DURAPULSE Quickstart

Offers quick setup examples for common applications like constant torque and variable torque.

Auto-Tune Procedure

Explains the procedure for performing auto-tuning to optimize motor performance in vector control modes.

CHAPTER 4: AC DRIVE PARAMETERS

Detailed Parameter Listings

Provides in-depth descriptions and settings for all AC drive parameters.

Motor Parameters

Lists and explains parameters related to motor characteristics for configuration.

Ramp Parameters

Details parameters for configuring acceleration, deceleration, and skip frequencies for motion control.

Volts;Hertz Parameters

Explains parameters for setting the V/Hz curve for motor control based on voltage and frequency.

Protection Parameters

Lists and explains parameters related to drive protection, fault handling, and overcurrent prevention.

PID Parameters

Details parameters for configuring the PID control loop for closed-loop process control.

CHAPTER 5: DURAPULSE MODBUS COMMUNICATIONS

DURAPULSE Parameter Memory Addresses

Lists hexadecimal, Modbus decimal, and octal addresses for all parameters for communication.

Communicating with AutomationDirect PLCs

Explains how to connect and communicate with DURAPULSE AC drives using AutomationDirect PLCs.

Step 2: Make the Connections

Details the physical connections and wiring required for PLC to drive communication.

PLC Connections for RS-485 Modbus RTU Control of DURAPULSE Drive

Illustrates connections for various AutomationDirect PLCs using RS-485 Modbus RTU for drive control.

Step 3: Set AC Drive Parameters

Lists essential AC drive parameters that must be set for proper Modbus communication.

Step 4: Configure the PLC CPU

Guides on configuring the PLC CPU for communication with the AC drives using Modbus.

CHAPTER 6: MAINTENANCE AND TROUBLESHOOTING

Maintenance and Inspection

Outlines regular inspection tasks for AC drives to maintain optimal condition and ensure longevity.

Troubleshooting

Provides guidance on diagnosing and resolving common problems with the AC drive.

Fault Messages

Lists fault messages and their corresponding corrective actions for diagnosing drive issues.

APPENDIX A: ACCESSORIES

Fuses and Fuse Kits

Lists fuse kits and replacement fuses for essential AC drive overcurrent protection.

APPENDIX B: USING DURAPULSE AC DRIVES WITH AUTOMATIONDIRECT PLCS

Compatible AutomationDirect PLCs and Modules

Lists compatible AutomationDirect PLCs and modules for seamless integration with DURAPULSE AC Drives.

Typical PLC Connections to DURAPULSE AC Drives

Shows typical connection diagrams between DURAPULSE AC drives and AutomationDirect PLCs for integration.

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