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AutomationDirect DURAPULSE Series - User Manual

AutomationDirect DURAPULSE Series
316 pages
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230V Class:
1 - 50 Hp
460V Class:
1 - 100 Hp
User Manual
AC Drive

Table of Contents

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AutomationDirect DURAPULSE Series Specifications

General IconGeneral
Output CurrentVaries by model
EnclosureNEMA 1
Communication InterfaceModbus RTU
Protection FeaturesOvercurrent, Overvoltage, Undervoltage, Short Circuit
Operating Temperature0 to 40°C (32 to 104°F)
Storage Temperature-40°F to 158°F (-40°C to 70°C)
HumidityLess than 95% RH (non-condensing)
Power RatingVaries by model

Summary

Chapter 1: Getting Started

Manual Overview

Provides an overview of the manual's content, target audience, and available support.

DURAPULSE AC Drive Introduction

Introduces AC drives, their purpose, and guidance on selecting the proper drive rating.

Model Number Explanation

Details the meaning of characters within the AC drive model numbers.

Nameplate Information

Explains the data presented on the AC drive's nameplate.

Drive Package Contents

Lists the items included in the AC drive packaging.

External Parts and Labels

Identifies the physical components and labels on the AC drive's exterior.

DURAPULSE AC Drive Specifications

Lists the technical specifications for the DURAPULSE AC drive series.

Chapter 2: Installation and Wiring

Ambient Conditions

Specifies the environmental conditions required for safe AC drive operation.

Storage Conditions

Details the environmental requirements for storing AC drives before installation.

Installation

Provides essential guidelines for the proper and safe installation of the AC drive.

Minimum Clearances and Air Flow

Specifies the required clearances and airflow for AC drive ventilation.

Dimensions

Illustrates the physical dimensions of various AC drive models.

Circuit Connections

Highlights critical safety precautions and essential guidelines before making connections.

Terminal Wiring Diagrams

Illustrates the terminal connections for different AC drive models.

Main Circuit Wiring

Details the specifications for connecting the main power circuit to the AC drive.

Power Wiring Diagrams

Provides schematic diagrams for AC drive power wiring.

Control Terminal Designations

Lists and describes the terminals used for control circuits.

Control Wiring Diagram - Sinking Inputs

Illustrates wiring connections for sinking input configurations.

Control Wiring Diagram - Sourcing Inputs

Illustrates wiring connections for sourcing input configurations.

External Accessories

Lists optional components that can be connected to the AC drive.

Chapter 3: Keypad Operation and Quickstart

The DURAPULSE Digital Keypad

Describes the components of the digital keypad: LCD display, LEDs, and function keys.

Displaying the Status of the DURAPULSE AC Drive

Explains how to cycle through and interpret the AC drive's status messages.

Programming the DURAPULSE AC Drive

Guides users on navigating parameter groups and settings for programming the drive.

DURAPULSE Quickstart

Provides setup examples for common applications like constant and variable torque.

Auto-Tune Procedure

Details the procedure for motor auto-tuning in sensorless vector control modes.

Copy Keypad Function

Explains how to enable and use the function to store parameter settings.

Write Parameter Settings to Keypad

Guides on transferring programmed parameter settings from the drive to the keypad.

Write Parameter Settings to Drive

Guides on transferring programmed parameter settings from the keypad to the drive.

Chapter 4: AC Drive Parameters

DURAPULSE Parameter Summary

Summarizes AC drive parameters and notes on firmware version dependencies.

Detailed Parameter Listings

Provides detailed explanations for all AC drive parameters.

Motor Parameters

Lists and explains parameters related to motor configuration and settings.

Ramp Parameters

Explains parameters controlling acceleration and deceleration times and curves.

Volts;Hertz Parameters

Details parameters for configuring V/Hz control curves.

Digital Parameters

Explains parameters for configuring digital inputs and outputs.

Analog Parameters

Lists and explains parameters for analog input and output signals.

Presets Parameters

Details parameters for preset speeds and jog functions.

Protection Parameters

Explains parameters for drive protection and fault handling.

PID Parameters

Details parameters for configuring the Proportional-Integral-Derivative control loop.

Display Parameters

Explains parameters for customizing the drive's display.

Communications Parameters

Lists parameters for configuring serial and network communications.

Encoder Feedback Parameters

Explains parameters related to encoder feedback for precise speed control.

Chapter 5: DURAPULSE MODBUS Communications

Communications Parameters Summary

Provides a summary of all communication parameters with their ranges and defaults.

DURAPULSE Parameter Memory Addresses

Lists the hexadecimal, Modbus decimal, and octal addresses for all parameters.

DURAPULSE Status Addresses

Lists the memory addresses used to monitor the AC drive's status and error codes.

Communicating with AutomationDirect PLCs

Explains how to connect and communicate with DURAPULSE AC drives using AutomationDirect PLCs.

CLICK Modbus Ladder Programming

Provides examples of ladder logic programs for controlling DURAPULSE drives via Modbus RTU.

DirectLOGIC Modbus Ladder Programming

Provides examples of ladder logic programs for controlling DURAPULSE drives via Modbus RTU.

DirectLOGIC Basic Communication Program

Offers a basic communication program for testing PLC to drive connectivity.

Chapter 6: Maintenance and Troubleshooting

Maintenance and Inspection

Provides guidelines for routine monthly and annual maintenance checks.

Recharge Capacitors (for unused drives)

Details the procedure for recharging DC link capacitors on unused drives.

Troubleshooting

Covers fault messages and their corresponding corrective actions.

Fault Messages

Lists common fault names, descriptions, and corrective actions.

Warning Messages: Serial Communication and Keypad Errors

Lists warning messages related to serial communication and keypad errors.

Appendix A: Accessories

Accessories Part Numbering

Explains the system used for part numbering accessories.

Line Reactors

Details specifications and dimensions for LR and Legacy GS Series line reactors.

Braking Units and Braking Resistors

Lists specifications and dimensions for braking units and resistors.

EMI Input Filters

Lists specifications and dimensions for EMI input filters.

RF Filter

Details RF filter specifications, dimensions, and wiring.

Fuses and Fuse Kits

Lists fuse kits and replacement fuses with specifications.

GS3-FB Feedback Card

Describes the GS3-FB feedback card, installation, and wiring.

Ethernet Interface GS-EDRV(xxx)

Details specifications and connectivity for the Ethernet interface.

ZIPLink Cables for RS-485 Modbus RTU

Describes ZIPLink cables for RS-485 Modbus RTU control.

GS Drive Configuration Software

Introduces the GSoft configuration software and its system requirements.

Miscellaneous Accessories

Lists configuration cables, spare keypads, and keypad cables.

Remote Panel Adapter, GS3-BZL

Describes the remote panel adapter for keypad mounting.

Communication Distribution Blocks - Legacy GS Series

Details communication distribution blocks for legacy GS Series drives.

Replacement Accessories - Cooling Fans

Lists replacement cooling fans for DURAPULSE AC drives.

Appendix B: Using DURAPULSE AC Drives with AutomationDirect PLCs

Compatible AutomationDirect PLCs and Modules

Lists compatible AutomationDirect PLCs and modules for use with DURAPULSE AC drives.

Typical PLC Connections to DURAPULSE AC Drives

Shows typical connections between DURAPULSE AC drives and AutomationDirect PLCs.

CLICK PLC and Sinking DC Output Modules

Illustrates connections for CLICK PLC sinking DC output modules.

CLICK PLC and Sourcing DC Output Modules

Illustrates connections for CLICK PLC sourcing DC output modules.

CLICK PLC Sourcing Analog Current Output Modules

Illustrates connections for CLICK PLC sourcing analog current output modules.

CLICK PLC DC Input Modules

Illustrates connections for CLICK PLC DC input modules.

DirectLOGIC Sinking DC Output Modules

Illustrates connections for DirectLOGIC sinking DC output modules.

DirectLOGIC Sourcing DC Output Modules

Illustrates connections for DirectLOGIC sourcing DC output modules.

DirectLOGIC Voltage or Current Sourcing Analog Output Modules

Illustrates connections for DirectLOGIC analog output modules.

DirectLOGIC PLC DC Input Modules

Illustrates connections for DirectLOGIC PLC DC input modules.

Digital Output Terminal Wiring

Illustrates wiring diagrams for digital output terminals.

Relay Contact Output Terminal Wiring

Illustrates wiring diagrams for relay contact output terminals.

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