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Avtron K975A - User Manual

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K975A 994213
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Summary

Warranty

Proprietary Note

Information proprietary to Avtron Loadbank, Inc. for use.

Safety Considerations

General Safety Warnings

Personal injury/death from WARNINGs, damage from CAUTIONs.

Operational Safety Practices

Reading manual, grounding, not bypassing safety switches.

Airflow and Heat Management

Dangers of heat, need for airflow, recirculation risks.

Maintenance and Panel Safety

Caution for qualified personnel, power disconnection.

Emergency Shutdown and Fire Safety

Emergency stop procedure and fire extinguisher requirement.

Installation and Connector Safety

Installation responsibility, NEC/OSHA, cam-lok connector use.

Description

Unit Specifications and Blower System

2500 kW unit, two 15 HP blowers, 27,000 CFM airflow.

Safety Interlocks and Monitoring

Airflow switches, thermocouples, temperature sensor set at 350°F.

Construction and Enclosure Features

Steel structure, enclosure heater, forklift base, mounting.

Voltage and DC Voltage Warnings

Do not exceed rated voltage or apply DC voltages.

Control Panel Overview

Local panel interface, status lights, buttons, IHT connection.

Installation

Pre-Installation Inspection and Warnings

Inspect for damage, importance of proper installation.

Location and Ventilation Requirements

Cool, well-ventilated area, no air recirculation.

Site Location and Clearance Guidelines

Outdoor mounting, inlet/exhaust clearances, sensitive object protection.

Airflow Considerations and Notes

Avoiding recirculation, obstructions, stacking, indoor use.

Enclosure Heaters and Control Panel

Heaters for condensation, local panel mounting.

Motor Connection and Load Connections

Fan/blower wiring, phase rotation, cam-lok connectors.

Grounding and Checkout Procedure

Grounding conductor, installation checkout steps.

Placement, Integrity, and Control Wiring Checks

Verifying placement, crimping, torquing, and control wiring.

Energizing Control Power and Safety Tests

Energizing control power, testing safety circuits and load steps.

Operation

Operational Cautions

Warnings regarding voltage, DC voltage, and blower failure bypass.

Handling Hot Surfaces and Voltage Limits

Avoid hot screens, do not exceed rated voltage.

ESD Precautionary Guidelines

ESD Handling and Storage

Precautions for handling ESD sensitive components.

Maintenance

General Maintenance and Safety

Importance of maintenance, power disconnection for servicing.

Daily Maintenance Checks

Daily checks for airflow, screens, and recirculation.

Periodic Maintenance Checks

Three-month and annual maintenance tasks.

Parts Replacement and Fuse Caution

Access to parts, caution during fuse replacement.

Replacement Parts List

Introduction and Reference Designators

Section purpose, using designators for parts identification.

Troubleshooting Guide

Servicing Safety and General Issues

Safety for technicians, power disconnection, power failure troubleshooting.

Blower Motor Troubleshooting

Causes and remedies for blower motor not operating.

Blower Failure Indicators and Fan Issues

Troubleshooting blower failure lights and fan blade problems.

Load Step Energization Issues

Causes and remedies for load steps not energizing.

Contactor Issues and Rated Load Problems

Troubleshooting contactor chattering and not achieving rated load.

Fuse Issues

Causes for blown disconnect switch fuses.

Drawings

Proprietary Note

Information proprietary to Avtron Loadbank, Inc. for use.

Limited Warranty

General Warranty Terms and Conditions

Warranty overview, one-year limited warranty, terms of use.

Warranty Claims and Exclusions

Procedure for claims, items not covered, limitations.

Sigma IHT Quickstart Guide

Connecting the Load Bank and IHT

Steps for cabling and powering up the load bank and IHT.

Setting Supply Size and Options

Configuring supply details and system options via the IHT.

Applying Load and Viewing Instrumentation

Steps for applying load and viewing test data on the IHT.

Automatic Load Control Operation

Using automatic load control and pre-programmed sequences.

Outline Drawing

Dimensions and Installation Clearances

Diagram showing physical dimensions and required clearances.

Schematic Diagram

Load Contactor and Wire Code Details

Wiring for load contactors, wire code legend.

Control Circuitry and Safety Interlocks

Wiring for control power, relays, and safety interlocks.

Sigma Controller I;O and Panel Wiring

Assignments for Sigma controller and control panel wiring.

Manual Operator Panel and CT Wiring

Wiring for manual panel, fuses, and current transformers.

Sigma Controller Communication Wiring

Wiring for Sigma controller, IHT, and PC interface.

Manual Control Panel Functions

Wiring for manual control panel start, stop, and load functions.

Resistive Load Bank Configuration

Schematic of resistive load banks and fuse connections.

Resistor Assembly

Assembly Details and Parts List

Diagram and list of components for resistor assembly.

Summary

Warranty

Proprietary Note

Information proprietary to Avtron Loadbank, Inc. for use.

Safety Considerations

General Safety Warnings

Personal injury/death from WARNINGs, damage from CAUTIONs.

Operational Safety Practices

Reading manual, grounding, not bypassing safety switches.

Airflow and Heat Management

Dangers of heat, need for airflow, recirculation risks.

Maintenance and Panel Safety

Caution for qualified personnel, power disconnection.

Emergency Shutdown and Fire Safety

Emergency stop procedure and fire extinguisher requirement.

Installation and Connector Safety

Installation responsibility, NEC/OSHA, cam-lok connector use.

Description

Unit Specifications and Blower System

2500 kW unit, two 15 HP blowers, 27,000 CFM airflow.

Safety Interlocks and Monitoring

Airflow switches, thermocouples, temperature sensor set at 350°F.

Construction and Enclosure Features

Steel structure, enclosure heater, forklift base, mounting.

Voltage and DC Voltage Warnings

Do not exceed rated voltage or apply DC voltages.

Control Panel Overview

Local panel interface, status lights, buttons, IHT connection.

Installation

Pre-Installation Inspection and Warnings

Inspect for damage, importance of proper installation.

Location and Ventilation Requirements

Cool, well-ventilated area, no air recirculation.

Site Location and Clearance Guidelines

Outdoor mounting, inlet/exhaust clearances, sensitive object protection.

Airflow Considerations and Notes

Avoiding recirculation, obstructions, stacking, indoor use.

Enclosure Heaters and Control Panel

Heaters for condensation, local panel mounting.

Motor Connection and Load Connections

Fan/blower wiring, phase rotation, cam-lok connectors.

Grounding and Checkout Procedure

Grounding conductor, installation checkout steps.

Placement, Integrity, and Control Wiring Checks

Verifying placement, crimping, torquing, and control wiring.

Energizing Control Power and Safety Tests

Energizing control power, testing safety circuits and load steps.

Operation

Operational Cautions

Warnings regarding voltage, DC voltage, and blower failure bypass.

Handling Hot Surfaces and Voltage Limits

Avoid hot screens, do not exceed rated voltage.

ESD Precautionary Guidelines

ESD Handling and Storage

Precautions for handling ESD sensitive components.

Maintenance

General Maintenance and Safety

Importance of maintenance, power disconnection for servicing.

Daily Maintenance Checks

Daily checks for airflow, screens, and recirculation.

Periodic Maintenance Checks

Three-month and annual maintenance tasks.

Parts Replacement and Fuse Caution

Access to parts, caution during fuse replacement.

Replacement Parts List

Introduction and Reference Designators

Section purpose, using designators for parts identification.

Troubleshooting Guide

Servicing Safety and General Issues

Safety for technicians, power disconnection, power failure troubleshooting.

Blower Motor Troubleshooting

Causes and remedies for blower motor not operating.

Blower Failure Indicators and Fan Issues

Troubleshooting blower failure lights and fan blade problems.

Load Step Energization Issues

Causes and remedies for load steps not energizing.

Contactor Issues and Rated Load Problems

Troubleshooting contactor chattering and not achieving rated load.

Fuse Issues

Causes for blown disconnect switch fuses.

Drawings

Proprietary Note

Information proprietary to Avtron Loadbank, Inc. for use.

Limited Warranty

General Warranty Terms and Conditions

Warranty overview, one-year limited warranty, terms of use.

Warranty Claims and Exclusions

Procedure for claims, items not covered, limitations.

Sigma IHT Quickstart Guide

Connecting the Load Bank and IHT

Steps for cabling and powering up the load bank and IHT.

Setting Supply Size and Options

Configuring supply details and system options via the IHT.

Applying Load and Viewing Instrumentation

Steps for applying load and viewing test data on the IHT.

Automatic Load Control Operation

Using automatic load control and pre-programmed sequences.

Outline Drawing

Dimensions and Installation Clearances

Diagram showing physical dimensions and required clearances.

Schematic Diagram

Load Contactor and Wire Code Details

Wiring for load contactors, wire code legend.

Control Circuitry and Safety Interlocks

Wiring for control power, relays, and safety interlocks.

Sigma Controller I;O and Panel Wiring

Assignments for Sigma controller and control panel wiring.

Manual Operator Panel and CT Wiring

Wiring for manual panel, fuses, and current transformers.

Sigma Controller Communication Wiring

Wiring for Sigma controller, IHT, and PC interface.

Manual Control Panel Functions

Wiring for manual control panel start, stop, and load functions.

Resistive Load Bank Configuration

Schematic of resistive load banks and fuse connections.

Resistor Assembly

Assembly Details and Parts List

Diagram and list of components for resistor assembly.

Avtron K975A Specifications

General IconGeneral
BrandAvtron
ModelK975A
CategoryIndustrial Equipment
LanguageEnglish

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