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Azbil FloWing VFR - User Manual

Azbil FloWing VFR
48 pages
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FloWing
Eccentric Rotary type
Control Valves
Model: VFR (6-inch or more)
User’s Manual
OM2-8130-0200
7th edition
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Azbil FloWing VFR Specifications

General IconGeneral
BrandAzbil
ModelFloWing VFR
CategoryControl Unit
LanguageEnglish

Summary

Chapter 1: Installation

1-1: Confirming the specifications

Check model number, size, rating, materials, and other specs on the nameplate against ordered specifications before installation.

1-2: Installation on piping

Procedures for installing the valve in the piping system, including bolt usage, alignment, and ensuring correct flow direction.

1-3: Inspecting and maintaining the installed valve

Steps for verifying no leaks, checking for loose parts, and lubricating the valve after installation.

Chapter 2: Valve Body

2-1: Description

Provides a cutaway view and explains the components of the valve body section, including valve plug, seat ring, and trim parts.

2-2: Disassembly

Detailed steps for dismantling the valve body section, including removing packing, stem, plug, and seat ring.

2-3: Assembly

Step-by-step instructions for reassembling the valve body section after disassembly or maintenance.

Chapter 3: Actuator

3-1: Description

Explains the VR Actuator as a pneumatic and spring type diaphragm motor for rotary control valves and its components.

3-2: Adjusting the actuator

Procedures for adjusting the actuator action after overhaul or if it starts to shift, involving the turnbuckle and pressure regulator.

3-3: Removing actuator from valve body

Step-by-step guide on how to safely detach the actuator from the valve body, starting with positioner removal.

3-4: Disassembly of actuator

Detailed instructions for taking apart the actuator for parts replacement or servicing, focusing on diaphragm and piston.

3-5: Assembly of actuator

Instructions for reassembling the actuator, emphasizing correct order and lubrication of components like the piston and diaphragm.

3-6: Mounting actuator on valve body

Procedures for reattaching the actuator to the valve body in reverse order of removal and subsequent adjustment.

3-7: Manual device (Handwheel)

Explains the function of the manual device (handwheel) as both a limit stopper and manual control for the valve.

3-7-1: Setting automatic operation

Steps to set the manual device for automatic operation, including releasing and locking the handwheel.

3-7-2: Setting manual control

How to operate the valve manually using the handwheel and securing it in position.

3-7-3: Setting the limit stopper

Method for using the handwheel as a limit stopper for maximum or minimum aperture control.

Chapter 4: Valve Positioner

4-1: Smart Valve Positioner (SVP)

Introduction to the intelligent SVP, its connectivity, and electrical adjustment capabilities for control valves.

4-1-1: Description

Details the functions and capabilities of the Smart Valve Positioner (SVP) for control valve applications.

4-1-2: Removing and installing the positioner

Procedures for detaching and re-attaching the SVP from/to the valve, including bolt removal and component handling.

4-1-3: Adjusting the positioner

Guidance on adjusting the SVP, referring to external manuals for specific model details.

4-1-4: Maintaining the positioner

Information on maintaining the SVP, directing users to specific manuals for details.

4-1-5: Troubleshooting

Guidance on troubleshooting issues with the SVP, referencing external manuals for detailed solutions.

4-2: Pneumatic valve positioner (model VFR)

Introduction to the pneumatic valve positioner for the VFR actuator, listing its main components.

4-2-1: Description

Details the pneumatic valve positioner's function in accurately positioning the valve plug based on controller signals.

4-2-2: Operating principle

Explains the force balance mechanism used by the pneumatic positioner to control valve operation.

4-2-3: Bypass cock

Describes the function of the bypass cock for switching between positioner operation and direct supply air control.

4-2-4: Selecting cam characteristics

Guidance on selecting and installing appropriate cams for desired linear or equal-percent flow characteristics.

4-2-5: Removing and installing the positioner

Procedures for removing and reinstalling the pneumatic positioner, including disconnecting piping and handling bolts.

4-2-6: Adjusting the positioner

Detailed steps for adjusting the pneumatic positioner after installation or replacement, covering zero and span settings.

4-2-7: Maintaining the positioner

Operating precautions and notes on cleaning restrictions for maintaining the pneumatic positioner's performance.

4-2-8: Troubleshooting

A table outlining common symptoms, causes, and actions for troubleshooting the pneumatic valve positioner.

Chapter 5: Changing the mounting attitude of actuator and type of valve action

5-1: Changing the mounting attitude of actuator

Instructions for changing the installation orientation of the actuator on the valve body.

5-2: Changing the valve action

Steps to modify the valve's action (direct/reverse) by changing the clamp and fork positioning.

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