Bad Boy 1022H - Chapter 2: Disassembly and Reassembly

1. GENERAL PRECAUTIONS FOR
SEPARATION AND REINSTALLATION .. 2- 3
1.1 Before operation.....................................2-3
1.2 Precautions to be followed when
installing standardized parts ................. 2-3
1.2.1 Roller or ball bearings ...................... 2-3
1.2.2 Oil seals ........................................... 2-3
1.2.3 O-rings .............................................2-4
1.2.4 Snap rings........................................2-4
1.2.5 Spring (roll) pins ...............................2-4
1.2.6 Cotter pins .......................................2-4
1.2.7 Bolts and nuts .................................. 2-5
1.2.8 After installation, each grease tting
should be lled with grease ............2-5
1.2.9 Other precautions ............................ 2-5
2.
OPERATION CHART FOR DISASSEMBLY
AND REASSEMBLY BY MAJOR BLOCKS .. 2-7
3.
SEPARATION OF MAJOR COMPONENTS .. 2-8
3.1 Separation of the front axle
and axle bracket ...................................2-8
3.2 Separation of the engine
and the front axle bracket .....................2-9
3.3 Separation of the fuel tank and
the frame component .......................... 2-12
3.4 Separation of the front a xle bracket
and the transmission ........................... 2-13
3.5 S eparation of the exter i or component
and the transmission ........................... 2-19
3.6 Separation of the hydraulic
cylinder case and transmission........... 2-21
3.7 Separation of the transmission
and rear axle housing ......................... 2-23
CHAPTER 2 DISASSEMBLY AND REASSEMBLY
TABLE OF CONTENTS