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BARKO LOADERS 295 User Manual

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The information and illustrations in this manual have
been approved as accurate at the time of printing.
However, the manual may contain information on
options not present on your loader. The right is
reserved by Barko Hydraulics,LLC to make changes
and improvements in it's product at anytime without
notice or obligation.
BARKO
LOADERS
295 Articulated Carrier
SERVICE MANUAL
Machine
Serial Number
013112
NOTE: The Grapple Service and Installation Information is not included in this manual. See separate
Grapple Service and Installation manual which accompanies all grapples from the factory.
BARKO
HYDRAULICS,LLC
mailing: PO Box 16227, Duluth, MN 55816 shipping: 1 Banks Avenue, Superior, WI 54880
phone: 715-392-5641 fax: 715-392-3931
website: www.barko.com email: barko@barko.com
OPERATORS: 800-00030 PARTS: 800-00091 SERVICE: 800-00158

Table of Contents

Questions and Answers:

BARKO LOADERS 295 Specifications

General IconGeneral
BrandBARKO LOADERS
Model295
CategoryConstruction Equipment
LanguageEnglish

Summary

Know Your Machine

Safety Summary

Fire Prevention

Preventive Maintenance

Safety While Servicing

Critical safety measures before and during machine maintenance.

New Machine Preventive Maintenance

Maintenance for new machines and initial 50-hour service.

Service Schedule

Table outlining maintenance tasks and intervals.

Lubrication Points

Daily lubrication locations and fluid types for machine components.

Fluid Specifications

Details on recommended greases, hydraulic oil, and fuel.

Special Torque Specifications

Specific torque values for critical fasteners and components.

Hydraulic System

Hydraulic Pressure Settings (295 AC)

Factory-set pressure limits for various hydraulic functions.

Relief Valves

Function and settings of relief valves in the hydraulic system.

Hydraulic Pressure Adjustments

Piston Pump Adjustments

Detailed steps for setting pump pressures and compensators.

K170 Upper Valve Bank Adjustments

K170 Steering/Travel Valve Bank Adjustments

L90 Stabilizer Valve Bank Adjustments

L90 Lower Valve Bank Adjustments (558-01627)

Hydraulic Pressure Adj (AA11V-095)

Hydraulic Reservoir Maintenance

Hydraulic Filter Maintenance

Eliminating Air From The System

Hydraulic Cylinder Maintenance

Hydraulic Collector Maintenance

Danfoss Drive Motor Maintenance (OMV800)

F12 Swing Motor Maintenance

Swing Motor Gearbox Maintenance (G6/08)

Electrical System Maintenance

Using an Extra Battery to Start Machine

Installing a New Battery

Alternator Drive Belt Adjustment

Alternator Maintenance

Checking Alternator Output

Checking the Regulator

Trouble Shooting the Electrical System

Air Conditioner Maintenance

Checking/Adding Refrigerant

Air Conditioner Trouble Shooting

Air Conditioner Charging

Field Charging Procedure

Alternate Charging Technique

Power Unit Maintenance

Engine Maintenance

Pump Drive Maintenance

Pump Drive Disassembly

Reassembly of Pump Drive

Air Cleaner Maintenance

Checking Air Cleaner Restriction

Replacing the Air Cleaner Element

Important Steps to Follow Every Time an Air Cleaner Element is Replaced

The Important "Don'ts" to Always Remember

Structural Maintenance

Turntable Bearing Maintenance

Inspecting the Turntable Bearing

Bearing Mounting Bolt Torque

Bearing Lubrication

Trouble Shooting

Engine

Troubleshooting common engine problems like starting and overheating.

Hydraulic System

Troubleshooting common hydraulic system issues like noise and pressure.

Electrical System

Troubleshooting common electrical problems like battery and gauges.

Machine Operations

Troubleshooting common issues with machine functions like boom and steering.