BARKO LOADERS 295 - Default Chapter; Table of Contents

TABLE OF CONTENTS
INTRODUCTION ........................................................ 3
Introduction ......................................................... 4
Abbreviations and Symbols ................................. 5
Hydraulic Pressure Warning Sheet ...................... 6
Warranty .............................................................. 7
Know Your Machine ............................................. 8
Safety Summary ................................................. 9
Fire Prevention .................................................... 14
Model Description ................................................ 15
MAINTENANCE ......................................................... 16
A. Preventive Maintenance .................................... 16
Safety While Servicing ........................................ 17
Preventive Maintenance ...................................... 18
Special New-Machine Instructions ....................... 18
Service Schedule ................................................ 19
Tires .................................................................... 20
Lubrication Points ................................................ 21
Fluid Specifications ............................................. 22
Special Torque Specifications ............................. 24
General Torque Specifications ............................. 25
B. Hydraulic System .............................................. 26
Hydraulic Pressure Settings (295 AC) .................. 27
Machine Function Speeds ................................... 27
Hydraulic Pressure Adj (V30D-95/95) ................... 28
Piston Pump Adjustments ................................ 28
K170 Upper Valve Bank Adjustments ............... 30
K170 Steering/Travel Valve Bank Adjustments 31
L90 Stabilizer Valve Bank Adjustments ............ 32
L90 Lower Valve Bank Adjustments ................. 33
Hydraulic Pressure Adj (AA11V-095) ................... 34
Hydraulic Reservoir Maintenance ......................... 35
Hydraulic Filter Maintenance................................ 36
Eliminating Air From The System ........................ 37
Hydraulic Fittings, Hoses & Tubing ...................... 38
Hydraulic Cylinder Maintenance ........................... 39
Hydraulic Collector Maintenance .......................... 41
Danfoss Drive Motor Maintenance (OMV800) ...... 43
F12 Swing Motor Maintenance ............................. 46
Swing Motor Gearbox Maintenance (G6/08) ......... 50
C. Electrical System Maintenance ........................ 51
Electrical System Maintenance ........................... 52
Electrical System Description .......................... 52
Electrical System Inspection ............................ 52
Battery Disconnect Switch ............................... 52
Using an Extra Battery to Start Machine .......... 53
Installing a New Battery.................................... 54
Alternator Drive Belt Adjustment ...................... 54
Alternator Maintenance ..................................... 54
Trouble Shooting the Electrical System ............ 56
Air Conditioner Maintenance ................................ 57
Refrigerant
........................................................ 57
Checking/Adding Refrigerant ............................ 58
Running the Unit as Preventive Maintenance ... 59
Fresh-Air Intake Filter ....................................... 59
Receiver/Dryer Installation................................ 59
Condenser Installation ...................................... 59
Air Conditioner Trouble Shooting ...................... 59
Air Conditioner Charging ................................... 61
D. Power Unit Maintenance ................................... 65
Engine Maintenance ............................................ 66
Pump Drive Maintenance ..................................... 67
Two, Three and Four Pad Pump Drives ............ 67
Single Pad Pump Drives .................................. 70
Disconnect Clutch (optional) ............................. 70
Air Cleaner Maintenance ...................................... 71
E. Structural Maintenance ..................................... 75
Turntable Bearing Maintenance ........................... 76
TROUBLE SHOOTING .............................................. 80
Engine .............................................................. 81
Hydraulic System ............................................. 82
Electrical System ............................................. 83
Machine Operations ......................................... 84
DECALS .................................................................... 85