battioni Pagani KPS 550 User Manual

WPT, KTS, KPS,
KTM, WSM
WPT, KTS, KPS, KTM, WSM
Litograa Reverberi - Pr
Rev. 03 del 03.02.2017
IT
GB
MANUALE ISTRUZIONI
PER L’USO E LA MANUTENZIONE
INSTRUCTION MANUAL FOR
USE AND MAINTENANCE
NOTICE D’EMPLOI
ET D’ENTRETIEN
GEBRAUCHS-UND
WARTUNGSANLEITUNGEN
HANDLEIDING VOOR HET
GEBRUIK EN HET ONDERHOUD
FR
DE
NL
Rotary vanes
vacuum pump
Centrifugal pump
Rotary postive displacement
lobes pump
Rotary postive displacement
lobes pump
Rotary lobes
vacuum pump
Via Cav. Enzo Ferrari, 2
43058 Ramoscello di Sorbolo (PR) - Italy
Ph. +39 0521 663203
Fax +39 0521 663206
www.bapag.it
info@bapag.it

battioni Pagani KPS 550 Specifications

General

Model	KPS 550
Category	Water Pump
Max Flow	550 l/min
Frequency	50 Hz
Type	Submersible
Voltage	400 V

Summary

Product Series Overview

WPT Series Vacuum Pumps

Rotary blades vacuum pumps for agricultural use, similar to STAR and MEC series.

Pump Components and Features

Standard Pump Components

Details of standard series components like valves, selectors, cooling, and lubrication systems.

KTS Series Overview

KTS Series Vacuum Pumps

3 models for heavy-duty agricultural use, allowing continuous operation.

KTS Series Components and Features

KTS Specific Components

Features like integrated check valve, flange sliding, and wear resistance.

KPS Series Overview

KPS Series Vacuum Pumps

3 models for heavy-duty agricultural use, allowing continuous operation.

KPS Series Components and Features

KPS Specific Components

Features like integrated check valve, flange sliding, and wear resistance.

KTM/WSM Series Overview

KTM/WSM Series Vacuum Pumps

6 models with advanced technology for long continuous use.

KTM/WSM Series Components and Features

KTM/WSM Specific Components

Features like integrated check valve, flange sliding, and wear resistance.

Manual Introduction and Safety

Safety Compliance and Directives

Designed and constructed in compliance with EEC safety regulations and directives.

Manual Usage and Safety Instructions

Manual must be kept near the pump; instructions must be read before operation.

Warranty Information

Product Warranty Terms and Conditions

Supplier guarantees goods are immune from imperfections; conditions for warranty termination.

Safety Guidelines

Mandatory Safety Signs

Obligatory safety signs to be displayed in the work place and around the vacuum pump.

Conditions and Limits of Use

Explains usage conditions, forbidden uses, and potential dangers.

General Information

Rotary Blades Vacuum Pump Versions

Overview of available series and their specifications.

Pump Version Details

/M Version (With Gearbox)

Power take-off actuated via cardanic shaft at 540 rpm, recognized by gearbox.

/MA Version (With Gearbox)

Power take-off via cardan shaft at 1000 rpm, recognized by gearbox and stamping.

/P Version (For Pulley Application)

Power take-off actuated through pulley and belts, recognized by cylindrical shaft.

/D Version (Direct Drive)

Power take-off via cardan shaft directly connected to splined hub.

/H Version (For Hydraulic Drive)

Power take-off actuated through a gears hydraulic motor.

Additional Pump Version Details

/G Version (For Garda Group)

Applied on GARDA or LEDRA group, recognized by external pinion.

/GA Version (For Garda Group)

Applied on GARDA or LEDRA group at 1000 rpm, recognized by external pinion.

/K Version (With Gearbox and Hydraulic Support)

PTO driven by cardan shaft at 540 rpm, for pump unit 2 or 3.

/KA Version (With Gearbox and Hydraulic Support)

PTO driven by cardan shaft at 1000 rpm, for pump unit 2 or 3.

Identification Label

Identification Label Details

Information provided on the identification label: model, serial number, production year, etc.

Use and Maintenance Instructions

Packaging, Storage, Handling, and Transport

Instructions for proper packaging, storage, handling, and transportation of the pumps.

Installation Draft

Diagram showing the basic installation setup of the vacuum pump.

Installation Procedures

Double Outlet Installation Draft

Diagram for fitting a double outlet for mixer function.

Assembly and Mounting - Installation

Procedure for assembling and mounting the vacuum pump onto a vehicle.

Installation Details

Transmission Belt Tension

Guidelines for setting and checking transmission belt tension.

Pipe Connections for WPT, KTS, KPS

Connecting intake/compression pipes for WPT, KTS, KPS series.

Pipe Connections for KTM, WSM

Connecting suction and delivery conduits, including condensation evacuation.

Cooling System

Cooling System General Information

Details on water pump operation and maximum temperature limits.

Cooling Circuit Filling

Procedure for filling the cooling circuit and venting air.

Cooling Circuit with Radiator and Fan

Description of the circuit preferred for prolonged continuous use.

Thermostat Functionality

How the thermostat allows automatic fan operation at max temperature.

Cooling System Diagrams

Cooling Circuit Diagrams

Diagrams for WPT, KTS, KPS and KTM, WSM versions with radiator and fan.

Hydraulic System (H Version)

Hydraulic System Schematic

Schematic diagram of the hydraulic system for H version pumps.

Hydraulic System Technical Characteristics

Table showing specifications like flow rate, tank content, and heat dissipation.

Hydraulic System Operation

Hydraulic System Tank, Lines, Filters, Fluid

Guidelines for tank capacity, lines, filters, and hydraulic fluid.

Hydraulic System Startup and Checks

Procedures for starting up the system and performing periodical checks.

Hydraulic System Problem Solutions

Troubleshooting common issues in the hydraulic system.

Uninstallation Procedures

Uninstallation Steps by Version

Step-by-step guide for uninstalling the pump based on its version.

Disassembly Procedures

Back Part Disassembly

Instructions for disassembling the back part of the pump for different series.

Front Part Disassembly

Instructions for disassembling the front part of the pump for different versions.

Re-fitting and Re-installation

Front Part Re-fitting

Step-by-step guide for re-fitting the front part of the pump for various series.

Re-fitting Procedures

Front Part Re-fitting (continued)

Continued steps for re-fitting the front part, covering KPS and WPT series.

Disassembly and Re-fitting

Back Part Disassembly

Instructions for disassembling the back part of WPT, KPS, KTS, KTM, WSM series.

Re-fitting Procedures

Manifold Re-fitting

Steps for correctly re-fitting the manifold for different series.

Startup and Operation

Startup and Tuning Procedures

Procedures for starting up and tuning the vacuum pump.

Functioning Without Overpressure Valve

Ensuring the overpressure valve hole is closed if not equipped.

Rotation Direction Check

Ensuring correct PTO shaft rotation direction before operation.

Lubrication System and Adjustment

Automatic Lubrication System

Description of the automatic lubrication system using a piston pump.

Recommended Lubrication Oil

Recommendations for lubrication oil type and properties.

Lubrication Oil Information

Oils to Avoid for Lubrication

List of oils that should never be used for lubrication.

Gearbox Oil Specifications

Information on gearbox oil type and change intervals.

Oil Level Indicators and Tank Capacity

Description of oil level indicators and oil tank capacities for different models.

Lubrication Oil Management

Lubricating Oil Quantity

Table showing the oil consumption for each pump model.

Lubricating Oil Delivery Adjustment

Procedure for adjusting the automatic lubrication oil delivery.

Lubrication and Valve Adjustments

Lubricating Oil Adjustment (KTM/WSM)

Procedure for adjusting oil flow for KTM/WSM series.

Overpressure and Vacuum Adjustment Valves

Diagram and availability of overpressure and vacuum adjustment valves.

Valves and Initial Operations

Shovel Valve (KPS)

Function of the shovel valve for tank vacuum and pressure maintenance.

Integrated Air Filter (KPS)

Description and maintenance of the integrated cartridge air filter.

Testing and Running In Procedures

Procedures for testing the pump and the running-in period.

Operation and Performance

Start, Operation, and Stop Procedures

Instructions for starting, operating, and stopping the vacuum pump.

Operating Parameters and Limits

Table of working rates for speed, pressure, vacuum, and temperature.

Safety and Controls

Controls Devices

Description of the handle for controlling intake and compression phases.

Protective Devices

Requirements for protective devices to isolate moving parts and prevent projection.

Personal Protective Equipment (PPE)

Prescribed personal protective equipment to be used during operation.

Troubleshooting Guide

Troubleshooting Common Problems

Guide to diagnosing and resolving common issues like low vacuum or overheating.

Maintenance and Technical Assistance

General Maintenance Precautions

Advisable safety measures for maintenance operations.

Cleaning Procedures

Instructions for body washing, flushing kit, oil tank, and valves.

Valves Checking

Regularly checking overflow and pressure/vacuum valves.

Blades Generalities and Wear

Information on blades' characteristics, wear, and common causes of breakage.

Blade Maintenance

Blades Inspection Procedures

Methods for checking blade wear for WPT, KTS, KPS, KTM, WSM series.

Blade and Ball Replacement

Blades Replacement Procedure

Step-by-step guide for replacing pump blades.

Blades Dimension Table

Table showing dimensions and number of blades for different models.

Rubber Ball Replacement

Procedure for replacing the rubber ball in the valve holder lid.

Component Replacement and Servicing

Gears Replacement (M-MA, K-KA)

Instructions for replacing gears in M-MA and K-KA versions.

Technical Support Contact

Information on contacting authorized distributors for assistance.

Regular Servicing Schedule

Table outlining regular servicing tasks and their frequency.

End of Service Procedures

Putting Out of Service and Demolition

Guidelines for separating and disposing of pump materials.