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battioni Pagani MEC 4000 - User Manual

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pag. 30
instruction manual
for use and maintenance serie MEC, STAR, AGRI
Battioni Pagani
®
INTRODUCTION
The Rotary blades vacuum pumps Battioni Pagani
®
have been designed and constructed in compliance with EEC safety regulations
and have been assessed for risks according to standard UNI EN ISO 12100:2010; in particular they are in conformity with directive
2006/42/CE and subsequent modications and additions.
Since the design of this pump complies with the denition of a machine as contained in the Machinery Directive 2006/42/EC, the
pump bears the CE mark on its identication plate. However, it must be pointed out that because of its application and the purpose
for which it is supplied, which species that it be installed by the buyer (without motive power), Battioni Pagani® refuses any and
all responsibility if the instructions in this operation and maintenance manual are not followed.
This manual contains the Declaration of CE conformity and all the instructions required by users, and by the manufacturers of plant
systems, for using our products safely. As a result, the manual must always be kept near the rotary blades vacuum pump.
The descriptions and illustrations in this manual are purely indicative.
The manufacturer reserves the right to make any type of change to this manual at any time.
GUARANTEE
At the moment of receiving the Rotary blades vacuum pump check that it is complete with all its parts.
Any anomalies or missing parts must be notied within 8 days of receipt of the product.
The Supplier guarantees that the product sold is free from defects and undertakes to repair or, by nal decision, to replace the faulty
parts only if the defects are clearly attributed to the manufacturing process or to the materials used. In any case the costs of labour,
travel and transport, and any customs expenses shall be paid by the Purchaser. The vendor is not obliged to pay damages except in
the case of fraud or grave offence. All parts subject to normal wear are excluded from the guarantee. The guarantee will cease to be
valid if:
• the faults reported are the result of accidents or obvious carelessness or negligence on the part of the Purchaser,
• the parts have been modied, repaired or tted by persons not authorised by the vendor,
• the failures and breakages have been caused by use that is unsuitable or heavier than that provided for by the vendor,
• the Purchaser has failed to make the payments as agreed by contract.
The Purchaser loses his/her right to the guarantee if he/she fails to report the defects to the vendor within 8 days of discovery,
making an exception to article 1512 of the Italian Civil Code. The Vendor reserves the right to make changes or improvements to
his/her products without being obliged to make the same changes or improvements to the units already produced and/or delivered
previously. The Vendor is not responsible for accidents or for the effects of accidents to people or property due to defective materials
and/or workmanship.
Thank you for choosing Battioni Pagani
®
.
This danger symbol in the manual means that important safety instructions are given. This information is
destined primarily for the operator whose responsibility it is not only to comply with them personally, but also
to ensure compliance by other persons exposed to the connected risks.

Table of Contents

Other manuals for battioni Pagani MEC 4000

Preview: Instruction Manual For Use And Maintenance
Instruction Manual For Use And Maintenance328 pages

Questions and Answers

  • A
    Anna AndersonSep 9, 2025
    Why does sewage come out of the discharge elbow of my battioni Pagani Water Pump?
    • J
      Jamie Smith DDSSep 9, 2025
      If sewage is coming out of the discharge elbow of your battioni Pagani Water Pump, check the valves.
  • Y
    yvonne16Aug 23, 2025
    Why is there little vacuum or pressure in my battioni Pagani MEC 4000?
    • J
      Joyce McdonaldAug 23, 2025
      If your battioni Pagani Water Pump has little vacuum or pressure, it could be due to several reasons. If the cylinder is undulated, smooth or replace the body. If the reversing gear is badly positioned, remove it and position it correctly. If the flange assembly is too tight, add a gasket to the back flange. For Mec 9000-11000-13500-16500 models, if there's displacement of the sliding flange, reinsert the pins supplied between the body and flange for alignment.
  • J
    jasongonzalezAug 25, 2025
    What to do if P.T.O. does not rotate on battioni Pagani MEC 4000?
    • D
      deannasmithAug 25, 2025
      If the P.T.O. of your battioni Pagani Water Pump does not rotate, first check for broken blades and replace them, also check if the rotor pin is bent. Second, check for any foreign body in the rotary blades vacuum pump and remove it. Third, ensure that the handle and reversing gear are correctly positioned. If the rotary blades vacuum pump rotates in the wrong direction, reverse the direction of rotation. Finally, if all blades are jammed or protrude anomalously from the rotor slots, disassemble the rotary blades vacuum pump, then clean and wash the blades, rotor, and body.
  • R
    Randy BerryAug 26, 2025
    Why is my battioni Pagani MEC 4000 Water Pump beating against the external surface?
    • D
      Diana HouseAug 27, 2025
      If your battioni Pagani Water Pump is beating against an external surface, it might be due to a rate of revs that is too low; in this case, increase the rate of revs. Alternatively, it could be caused by excessive/short and/or not suitable lubrication oil; in this case, clean the rotary blades pump and replace the oil.
  • C
    Curtis CohenAug 27, 2025
    How to fix no circulation of lubricating oil in battioni Pagani MEC 4000 Water Pump?
    • B
      Barbara SmithAug 27, 2025
      If there is no circulation of lubricating oil in your battioni Pagani Water Pump (for versions with automatic lubrication), it could be due to air intake at pipe fittings. In this case, replace the pipe fittings. Also, ensure that the lubrication tube is correctly inserted in the pipe fittings. Finally, if there is air in the oil pump chamber, fill the pump chamber with oil.
  • R
    Ryan ColemanAug 29, 2025
    Why does smoke come out of the discharge elbow of my battioni Pagani MEC 4000 Water Pump?
    • S
      Samantha EstradaAug 29, 2025
      If smoke comes out of the discharge elbow of your battioni Pagani Water Pump, it is likely due to excessive lubrication. Adjust the lubrication to resolve this issue.
  • G
    George MartinezSep 18, 2025
    What to do if reversing gear badly positioned in battioni Pagani Water Pump?
    • S
      Susan ReeseSep 18, 2025
      If the reversing gear is badly positioned in your battioni Pagani Water Pump, remove the reversing gear and position it correctly.
  • S
    stanleyjessicaSep 18, 2025
    What to do if the flange assembly is too tight on my battioni Pagani Water Pump?
    • M
      monica13Sep 18, 2025
      If the flange assembly is too tight on your battioni Pagani Water Pump, add a gasket to the back flange.
  • D
    Dakota GordonSep 7, 2025
    Why is there no circulation of lubricating oil in my battioni Pagani Water Pump?
    • T
      Tracy SmithSep 7, 2025
      If there's no circulation of lubricating oil in your battioni Pagani Water Pump (for versions with automatic lubrication), it could be due to air intake at the pipe fittings; in this case, replace the pipe fittings. It's also possible that the lubrication tube is badly inserted in the pipe fittings; make sure to insert the lubrication tube correctly. Another cause could be air in the oil pump chamber; if so, fill the pump chamber with oil.
  • T
    Tyler MooneySep 4, 2025
    What causes a battioni Pagani Water Pump P.T.O. not to rotate?
    • B
      Blake JonesSep 4, 2025
      If the P.T.O. of your battioni Pagani Water Pump isn't rotating, it could be due to broken blades. Replace the blades and check if the rotor pin is bent. Another possible cause is a foreign body inside the rotary blades vacuum pump; if so, remove the foreign body.

Summary

OBLIGATORY SAFETY SIGNS

CONDITIONS AND LIMITS OF USE

ASSEMBLY, FITTING, INSTALLATION, DISASSEMBLY, RE-FITTING

ASSEMBLY AND FITTING - INSTALLATION

Provides step-by-step instructions for assembling and fitting the vacuum pump onto a machine.

HYDRAULIC DRAFT (;H version)

HYDRAULIC MOTOR INSTALLATION INSTRUCTION

Offers instructions for the correct installation of the hydraulic motor for the pump.

DISINSTALLATON AND DISASSEMBLY

RE-FITTING - RE-INSTALLATION

REVERSING GEAR AND DIRECTION CONTROL

REVERSION OF DIRECTION OF ROTATION

Explains how to reverse the pump's direction of rotation, especially for lubricated models.

START-UP

Essential steps and checks required before starting the rotary blades vacuum pump.

WORKING;RUNNING WITHOUT OVERPRESSURE VALVE

Important operational note regarding the use of overpressure and depression valves during operation.

DIRECTION OF ROTATION AND LUBRICATION SYSTEM

DIRECTION OF ROTATION

Emphasizes ensuring the correct direction of rotation for pump operation and longevity.

SET-UP OF THE LUBRICATION SYSTEM

Outlines the different types of lubrication systems available and their setup.

OIL TO USE

LUBRICATION DETAILS AND ADJUSTMENT

DO NOT USE FOLLOWING OIL TYPES

Lists incompatible oil types to prevent pump damage and failure.

OIL LEVEL

QUANTITY OF LUBRICATION OIL

REGOLATION FOR LUBRICATING OIL

OVERPRESSURE AND VACUUM ADJUSTMENT VALVES

TESTING AND RUNNING IN

TESTING

Outlines the steps for testing the vacuum pump's functionality before operation.

RUNNING IN

START, OPERATION, STOP

START

Details the procedure for starting the rotary blades vacuum pump via the power take-off.

OPERATION

Guides users on the correct operation of the pump, including parameters and limits.

STOP

Explains the correct procedure for safely stopping the rotary blades vacuum pump.

CONTROLS

Describes the function and operation of the handle used for controlling pump phases.

PROTECTIVE DEVICES

Highlights the importance of protective devices for safety and preventing damage.

INDIVIDUAL MEANS OF PROTECTION TO BE USED

Stresses the necessity of using personal protective equipment as prescribed.

TROUBLESHOOTING

MAINTENANCE, INSPECTIONS AND CHECKS, REPAIRS, TECHNICAL ASSISTANCE

INSPECTION AND REPLACEMENT OF Blades

Procedures for inspecting and replacing worn or damaged blades.

BLADE INSPECTION AND REPLACEMENT

INSPECTION OF BLADES MEC;STAR;AGRI

REPLACEMENT OF BLADES

Step-by-step guide for safely removing and installing new blades.

TECHNICAL ASSISTANCE AND SERVICING

TECHNICAL ASSISTANCE

REGULAR SERVICING

battioni Pagani MEC 4000 Specifications

General IconGeneral
Brandbattioni Pagani
ModelMEC 4000
CategoryWater Pump
LanguageEnglish

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