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battioni Pagani STAR 72 User Manual

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pag. 30
instruction manual
for use and maintenance serie MEC, STAR, AGRI
Battioni Pagani
®
INTRODUCTION
The Rotary blades vacuum pumps Battioni Pagani
®
have been designed and constructed in compliance with EEC safety regulations
and have been assessed for risks according to standard UNI EN ISO 12100:2010; in particular they are in conformity with directive
2006/42/CE and subsequent modications and additions.
Since the design of this pump complies with the denition of a machine as contained in the Machinery Directive 2006/42/EC, the
pump bears the CE mark on its identication plate. However, it must be pointed out that because of its application and the purpose
for which it is supplied, which species that it be installed by the buyer (without motive power), Battioni Pagani® refuses any and
all responsibility if the instructions in this operation and maintenance manual are not followed.
This manual contains the Declaration of CE conformity and all the instructions required by users, and by the manufacturers of plant
systems, for using our products safely. As a result, the manual must always be kept near the rotary blades vacuum pump.
The descriptions and illustrations in this manual are purely indicative.
The manufacturer reserves the right to make any type of change to this manual at any time.
GUARANTEE
At the moment of receiving the Rotary blades vacuum pump check that it is complete with all its parts.
Any anomalies or missing parts must be notied within 8 days of receipt of the product.
The Supplier guarantees that the product sold is free from defects and undertakes to repair or, by nal decision, to replace the faulty
parts only if the defects are clearly attributed to the manufacturing process or to the materials used. In any case the costs of labour,
travel and transport, and any customs expenses shall be paid by the Purchaser. The vendor is not obliged to pay damages except in
the case of fraud or grave offence. All parts subject to normal wear are excluded from the guarantee. The guarantee will cease to be
valid if:
the faults reported are the result of accidents or obvious carelessness or negligence on the part of the Purchaser,
the parts have been modied, repaired or tted by persons not authorised by the vendor,
the failures and breakages have been caused by use that is unsuitable or heavier than that provided for by the vendor,
the Purchaser has failed to make the payments as agreed by contract.
The Purchaser loses his/her right to the guarantee if he/she fails to report the defects to the vendor within 8 days of discovery,
making an exception to article 1512 of the Italian Civil Code. The Vendor reserves the right to make changes or improvements to
his/her products without being obliged to make the same changes or improvements to the units already produced and/or delivered
previously. The Vendor is not responsible for accidents or for the effects of accidents to people or property due to defective materials
and/or workmanship.
Thank you for choosing Battioni Pagani
®
.
This danger symbol in the manual means that important safety instructions are given. This information is
destined primarily for the operator whose responsibility it is not only to comply with them personally, but also
to ensure compliance by other persons exposed to the connected risks.

Table of Contents

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Questions and Answers:

battioni Pagani STAR 72 Specifications

General IconGeneral
Brandbattioni Pagani
ModelSTAR 72
CategoryWater Pump
LanguageEnglish

Summary

INTRODUCTION AND GUARANTEE

GUARANTEE TERMS AND CONDITIONS

Details warranty terms, conditions, and exclusions for product defects.

SAFETY GUIDELINES AND OPERATIONAL LIMITS

MANDATORY SAFETY SIGNS

Displays mandatory safety signs for the work area and pump.

OPERATIONAL CONDITIONS AND DANGERS

Outlines conditions for use and potential dangers.

LUBRICATION SYSTEM SETUP AND OIL MANAGEMENT

INSTALLATION DRAFT AND ASSEMBLY

ASSEMBLY AND FITTING PROCEDURES

General steps for assembling and fitting the pump.

DETAILED INSTALLATION FOR VARIOUS VERSIONS

HYDRAULIC SYSTEM LAYOUT AND COMPONENT GUIDELINES

HYDRAULIC MOTOR INSTALLATION INSTRUCTIONS

Provides instructions for installing the hydraulic motor.

SYSTEM STARTUP, MAINTENANCE, AND TROUBLESHOOTING

PROBLEM RESOLUTION GUIDE

Provides solutions for common operational problems.

DISINSTALLATION AND DISASSEMBLY PROCEDURES

FRONT DISASSEMBLY FOR VARIOUS MODELS

RE-FITTING AND RE-INSTALLATION

SPECIFIC RE-FITTING GUIDELINES

MANIFOLD RE-FITTING PROCEDURES

FRONT RE-FITTING FOR VARIOUS MODELS

REVERSING GEAR AND ROTATION DIRECTION ADJUSTMENT

REVERSING ROTATION DIRECTION (LUBRICATED PUMPS)

Procedure to reverse rotation direction for specific lubrication types.

START-UP PROCEDURES

DIRECTION OF ROTATION AND LUBRICATION SYSTEM SETUP

OIL SPECIFICATIONS AND LEVEL CHECKING

PROHIBITED OIL TYPES WARNING

Critical warning against using specific types of oil.

LUBRICATING OIL REGULATION AND ADJUSTMENT VALVES

OVERPRESSURE AND VACUUM ADJUSTMENT VALVES

Details available valves for pressure and vacuum adjustment.

OPERATIONAL LIMITS, VALVE REQUIREMENTS, AND TESTING

MANDATORY VALVE INSTALLATION

Emphasizes mandatory installation of depression and overpressure valves.

MAXIMUM OPERATING PRESSURE AND VACUUM LIMITS

Specifies pressure limits and warns about excessive vacuum.

TESTING AND RUNNING-IN PROCEDURES

Covers pre-delivery testing and the pump running-in period.

START-UP, OPERATION, AND PERFORMANCE PARAMETERS

PUMP START-UP PROCEDURE

Explains how to start the rotary blades vacuum pump.

OPERATING GUIDELINES AND WARNINGS

Provides guidelines for operating the vacuum pump and warnings.

OPERATIONAL CONTROLS, MONITORING, AND SAFETY

PUMP STOP PROCEDURE

Details how to safely stop the rotary blades vacuum pump.

PROTECTIVE DEVICES AND PPE REQUIREMENTS

Details protective devices and personal protective equipment.

TROUBLESHOOTING COMMON ISSUES

LOW VACUUM/PRESSURE DIAGNOSIS AND RESOLUTION

Lists causes and remedies for low vacuum or pressure.

OVERHEATING DIAGNOSIS AND RESOLUTION

Identifies causes and solutions for overheating.

EXTERNAL BEATING PROBLEMS AND SOLUTIONS

Explains causes and remedies for external beating.

MAINTENANCE, INSPECTIONS, AND COMPONENT REPLACEMENT

BLADE INSPECTION AND REPLACEMENT GUIDE

Guide for inspecting and replacing pump blades.

BLADE SPECIFICS AND REPLACEMENT

BLADE REPLACEMENT STEPS

Step-by-step guide for replacing blades.

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