Bauer Compressors P5 User Manual

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MNL-0096

April 17, 2013 Page 82

Figure 5-14 (cont.) 27” High Flow Chamber Assembly

Item Qty Part No. Description Notes

11 1 N17454 O-ring

12 1 N17453 O-ring

13 1 N17457 Retaining Ring

14 1 065500 Bleed Valve

Table of Contents

Default Chapter3
- Table of Contents3
Chapter 1 : - - - - - - - - - - - - - - - - - - - - - Introduction8
How to Use this Manual8
- Manual Safety Notices8
How to Use the Replacement Parts List9
How to Use the Appendix10
Chapter 2 : - - - - - - - - - - - - - - - - Purification System11
Introduction11
- General Purification System Procedures11
- Chamber Safety Bore11
- Manual Condensate Drainage12
- Model, Serial Number and Part Number Identification12
- Compressor Dataplate12
- Figure 2-1 Cartridge Safety Venting12
- Figure 2-2 P0 & P31 Safety Venting12
- Figure 2-3 Purification System Dataplates (Typical)12
- Purification System Dataplate13
- Cartridge Installation Dataplate13
- Breathing Air Purification System Configurations13
- Industrial Purification System Configurations14
- Cartridge Operating Life14
- Calculating the Maximum Cartridge Operating Hours15
- Calculating the Adjusted Cartridge Operating Hours15
- Figure 2-4 Correction Factor for Cartridge Operating Hours16
- Figure 2-5 Example Record of Adjusted Operating Hours16
- Air Purification Cartridge Operating Hours Form17
Chapter 3 : - - - - Single Chamber Purification Systems18
Applicability18
P0 Purification System Description18
- Figure 3-1 P0 Purification Chamber18
- Maintenance19
- Replacing the Cartridge19
- Figure 3-2 P0 Purification System Cross Section19
- Chamber Replacement Interval20
- Replacement Parts List22
- Figure 3-3 P0 Purification System22
P31 Purification System24
- Major Components24
- Figure 3-4 P31 Purification System24
- Configuration Options25
- Figure 3-5 P31 Purification System Cross Section25
- Maintenance26
- Replacing the Cartridge26
- Replacement Parts List27
- Figure 3-6 P31 Purification System27
- Figure 3-7 P31 Purification System Base Assembly28
- Figure 3-8 P31 Purification System Check Valve29
Chapter 4 : - - - - -Multi-Chamber Purification Systems30
Applicability30
Components Layout30
- Figure 4-1 Typical Bauer Purification System30
Component Description31
- Oil and Water Separator31
- Figure 4-2 Oil and Water Separator31
- Chamber32
- Cartridge32
- Cartridge Handling32
- Condensate Drain Valve32
- Figure 4-3 Oil and Water Separator Labels32
- Check Valves33
- Bleed Valve33
- Pressure Maintaining Valve33
- Safety Valve33
Maintenance33
- Oil and Water Separator33
- Cartridge Replacement34
- Figure 4-4 Oil and Water Separator34
- Figure 4-5 Sintered Metal Filter Assembly34
- Leaking at the Safety Bore35
- Figure 4-6 Cartridge Replacement35
Purification Cartridge Applicability36
- Purification Chamber Position References36
- Figure 4-7 Purification Chamber Position36
Purification System Replacement Parts List38
- P1 Purification System38
- Figure 4-8 P1 Purification System38
- P2 Purification System39
- Figure 4-9 P2 Purification System39
- P2S and IP2S Purification System40
- Figure 4-10 P2S and IP2S Purification System40
- Figure 4-30 27" Securus40
- P4 Purification System41
- Figure 4-11 P4 Purification System41
- P5 Purification System42
- Figure 4-12 P5 Purification System42
- P5S and IP5S Purification System43
- Figure 4-13 P5S and IP5S Purification System43
- P10 Purification System44
- Figure 4-14 P10 Purification System44
- P10S and IP10S Purification System45
- Figure 4-15 P10S and IP10S Purification System45
- P10S II Purification System46
- Figure 4-16 P10S II Purification System46
- P41 and IP41 Purification System47
- Figure 4-17 P41 and IP41 Purification System47
- P41S and IP41S Purification System48
- Figure 4-18 P41S and IP41S Purification System48
- P42 and IP42 Purification System49
- Figure 4-19 P42 and IP42 Purification System49
- P42S and IP42S Purification System50
- Figure 4-20 P42S and IP42S Purification System50
- P43 and IP43 Purification System51
- Figure 4-21 P43 and IP43 Purification System51
- P43S and IP43S Purification System52
- Figure 4-22 P43S and IP43S Purification System52
Purification Components Replacement Parts List53
- Oil and Water Separator, P/N 07941653
- Figure 4-23 Oil and Water Separator, P/N 07941653
- 10" Chamber, P/N 08014354
- Figure 4-24 10" Chamber, P/N 08014354
- 20" Chamber P/N 08213555
- Figure 4-25 20" Chamber P/N 08213555
- 20" Securus Chamber P/N 08213656
- Figure 4-26 20" Securus Chamber P/N 08213656
- 20" Securus II® Chamber P/N 08213658
- Figure 4-27 20" Securus Chamber P/N 08213658
- 27" Chamber P/N 08014460
- Figure 4-28 27" Chamber P/N 08014460
- 27" Securus® Chamber P/N 08014562
- Figure 4-29 27" Securus ® Chamber P/N 08014562
- 27" Securus II® Chamber P/N 08014564
Chapter 5 :- - - - - - - - High Flow Purification Systems66
Applicability66
P12 Purification System66
- Major Components and Configurations66
- Figure 5-1 P12 Purification System66
- Oil and Water Separator67
- Condensate Drain Valve67
- Check Valves67
- Dryer Cartridge67
- Bleed Valve67
- Pressure Maintaining Valve67
- Safety Valve67
- Securus ® Electronic Moisture Monitor System67
- Securus Cartridge67
- Securus Indicator67
- Maintenance68
- Oil and Water Separator68
- Chamber69
- Figure 5-2 Oil and Water Separator69
- Cartridge Leaks after Installation70
- Figure 5-3 Cartridge Replacement70
- Replacement Parts List71
- Figure 5-4 P12 Purification System71
- Figure 5-5 Oil and Water Separator72
- Figure 5-6 27" High Flow Chamber Assembly74
- Figure 5-7 Securus Chamber Assembly76
- Figure 5-8 CO Removal Chamber78
P14 Purification System79
- Major Components79
- Figure 5-9 P14 Purification System79
- Oil and Water Separator80
- Condensate Drain Valve80
- Check Valves80
- Dryer Cartridge80
- Bleed Valve80
- Pressure Maintaining Valve80
- Safety Valve80
- Securus ® Electronic Moisture Monitor System80
- Securus Cartridge80
- Securus Indicator80
- Maintenance81
- Oil and Water Separator81
- Chamber82
- Figure 5-10 Oil and Water Separator82
- Cartridge Leaks after Installation83
- Figure 5-11 Cartridge Replacement83
- Replacement Parts List84
- Figure 5-12 P14 Purification System84
- Figure 5-13 Oil and Water Separator86
- Figure 5-14 27" High Flow Chamber Assembly88
- Figure 5-15 Securus Chamber Assembly90
- Figure 5-16 CO Removal Chamber92
Chapter 693
Safety93
- General Safety Precautions93
- Safety Warning Labels95
Unpacking, Handling and Installation96
- Unpacking and Handling96
- Installation of the Unit96
- General96
- Electrical Installation96
- Figure 6-1 Lifting Devices96
Long Term Storage97
- General97
- Preparations97
- Units Equipped with a Filter System97
- Preserving the Compressor97
- Preventive Maintenance During Storage98
- Lubrication Oils for Preservation98
- Reactivating the Compressor Unit98
Reference Data100
- Tightening Torque Values100
- Torque Sequence Diagrams100
- Conversion Formulas100
- Figure 6-2 6 Bolt and 4 Bolt Torque Sequence100
- Approved Lubricants Chart101
- Glossary of Abbreviations and Acronyms101
Additional Documents102
- Diagrams and Drawings102
- Other Documents102

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Bauer Compressors P5 Specifications

General

Brand	Bauer Compressors
Model	P5
Category	Air Cleaner
Language	English

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