Bauer Compressors P5

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MNL-0096

April 17, 2013 Page 92

sure switch setting the switch above normal limits to override the pressure switch. Be sure to reset

the switch after checking.

7. Check the interstage safety valves for leakage.

8. Establish the cause of any faults and remedy.

9. Stop the unit when it is running properly. The compressor is then ready for operation.

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Default Chapter3
- Table of Contents3
Chapter 1 : - - - - - - - - - - - - - - - - - - - - - Introduction8
How to Use this Manual8
- Manual Safety Notices8
How to Use the Replacement Parts List9
How to Use the Appendix10
Chapter 2 : - - - - - - - - - - - - - - - - Purification System11
Introduction11
- General Purification System Procedures11
- Chamber Safety Bore11
- Manual Condensate Drainage12
- Model, Serial Number and Part Number Identification12
- Compressor Dataplate12
- Figure 2-1 Cartridge Safety Venting12
- Figure 2-2 P0 & P31 Safety Venting12
- Figure 2-3 Purification System Dataplates (Typical)12
- Purification System Dataplate13
- Cartridge Installation Dataplate13
- Breathing Air Purification System Configurations13
- Industrial Purification System Configurations14
- Cartridge Operating Life14
- Calculating the Maximum Cartridge Operating Hours15
- Calculating the Adjusted Cartridge Operating Hours15
- Figure 2-4 Correction Factor for Cartridge Operating Hours16
- Figure 2-5 Example Record of Adjusted Operating Hours16
- Air Purification Cartridge Operating Hours Form17
Chapter 3 : - - - - Single Chamber Purification Systems18
Applicability18
P0 Purification System Description18
- Figure 3-1 P0 Purification Chamber18
- Maintenance19
- Replacing the Cartridge19
- Figure 3-2 P0 Purification System Cross Section19
- Chamber Replacement Interval20
- Replacement Parts List22
- Figure 3-3 P0 Purification System22
P31 Purification System24
- Major Components24
- Figure 3-4 P31 Purification System24
- Configuration Options25
- Figure 3-5 P31 Purification System Cross Section25
- Maintenance26
- Replacing the Cartridge26
- Replacement Parts List27
- Figure 3-6 P31 Purification System27
- Figure 3-7 P31 Purification System Base Assembly28
- Figure 3-8 P31 Purification System Check Valve29
Chapter 4 : - - - - -Multi-Chamber Purification Systems30
Applicability30
Components Layout30
- Figure 4-1 Typical Bauer Purification System30
Component Description31
- Oil and Water Separator31
- Figure 4-2 Oil and Water Separator31
- Chamber32
- Cartridge32
- Cartridge Handling32
- Condensate Drain Valve32
- Figure 4-3 Oil and Water Separator Labels32
- Check Valves33
- Bleed Valve33
- Pressure Maintaining Valve33
- Safety Valve33
Maintenance33
- Oil and Water Separator33
- Cartridge Replacement34
- Figure 4-4 Oil and Water Separator34
- Figure 4-5 Sintered Metal Filter Assembly34
- Leaking at the Safety Bore35
- Figure 4-6 Cartridge Replacement35
Purification Cartridge Applicability36
- Purification Chamber Position References36
- Figure 4-7 Purification Chamber Position36
Purification System Replacement Parts List38
- P1 Purification System38
- Figure 4-8 P1 Purification System38
- P2 Purification System39
- Figure 4-9 P2 Purification System39
- P2S and IP2S Purification System40
- Figure 4-10 P2S and IP2S Purification System40
- Figure 4-30 27" Securus40
- P4 Purification System41
- Figure 4-11 P4 Purification System41
- P5 Purification System42
- Figure 4-12 P5 Purification System42
- P5S and IP5S Purification System43
- Figure 4-13 P5S and IP5S Purification System43
- P10 Purification System44
- Figure 4-14 P10 Purification System44
- P10S and IP10S Purification System45
- Figure 4-15 P10S and IP10S Purification System45
- P10S II Purification System46
- Figure 4-16 P10S II Purification System46
- P41 and IP41 Purification System47
- Figure 4-17 P41 and IP41 Purification System47
- P41S and IP41S Purification System48
- Figure 4-18 P41S and IP41S Purification System48
- P42 and IP42 Purification System49
- Figure 4-19 P42 and IP42 Purification System49
- P42S and IP42S Purification System50
- Figure 4-20 P42S and IP42S Purification System50
- P43 and IP43 Purification System51
- Figure 4-21 P43 and IP43 Purification System51
- P43S and IP43S Purification System52
- Figure 4-22 P43S and IP43S Purification System52
Purification Components Replacement Parts List53
- Oil and Water Separator, P/N 07941653
- Figure 4-23 Oil and Water Separator, P/N 07941653
- 10" Chamber, P/N 08014354
- Figure 4-24 10" Chamber, P/N 08014354
- 20" Chamber P/N 08213555
- Figure 4-25 20" Chamber P/N 08213555
- 20" Securus Chamber P/N 08213656
- Figure 4-26 20" Securus Chamber P/N 08213656
- 20" Securus II® Chamber P/N 08213658
- Figure 4-27 20" Securus Chamber P/N 08213658
- 27" Chamber P/N 08014460
- Figure 4-28 27" Chamber P/N 08014460
- 27" Securus® Chamber P/N 08014562
- Figure 4-29 27" Securus ® Chamber P/N 08014562
- 27" Securus II® Chamber P/N 08014564
Chapter 5 :- - - - - - - - High Flow Purification Systems66
Applicability66
P12 Purification System66
- Major Components and Configurations66
- Figure 5-1 P12 Purification System66
- Oil and Water Separator67
- Condensate Drain Valve67
- Check Valves67
- Dryer Cartridge67
- Bleed Valve67
- Pressure Maintaining Valve67
- Safety Valve67
- Securus ® Electronic Moisture Monitor System67
- Securus Cartridge67
- Securus Indicator67
- Maintenance68
- Oil and Water Separator68
- Chamber69
- Figure 5-2 Oil and Water Separator69
- Cartridge Leaks after Installation70
- Figure 5-3 Cartridge Replacement70
- Replacement Parts List71
- Figure 5-4 P12 Purification System71
- Figure 5-5 Oil and Water Separator72
- Figure 5-6 27" High Flow Chamber Assembly74
- Figure 5-7 Securus Chamber Assembly76
- Figure 5-8 CO Removal Chamber78
P14 Purification System79
- Major Components79
- Figure 5-9 P14 Purification System79
- Oil and Water Separator80
- Condensate Drain Valve80
- Check Valves80
- Dryer Cartridge80
- Bleed Valve80
- Pressure Maintaining Valve80
- Safety Valve80
- Securus ® Electronic Moisture Monitor System80
- Securus Cartridge80
- Securus Indicator80
- Maintenance81
- Oil and Water Separator81
- Chamber82
- Figure 5-10 Oil and Water Separator82
- Cartridge Leaks after Installation83
- Figure 5-11 Cartridge Replacement83
- Replacement Parts List84
- Figure 5-12 P14 Purification System84
- Figure 5-13 Oil and Water Separator86
- Figure 5-14 27" High Flow Chamber Assembly88
- Figure 5-15 Securus Chamber Assembly90
- Figure 5-16 CO Removal Chamber92
Chapter 693
Safety93
- General Safety Precautions93
- Safety Warning Labels95
Unpacking, Handling and Installation96
- Unpacking and Handling96
- Installation of the Unit96
- General96
- Electrical Installation96
- Figure 6-1 Lifting Devices96
Long Term Storage97
- General97
- Preparations97
- Units Equipped with a Filter System97
- Preserving the Compressor97
- Preventive Maintenance During Storage98
- Lubrication Oils for Preservation98
- Reactivating the Compressor Unit98
Reference Data100
- Tightening Torque Values100
- Torque Sequence Diagrams100
- Conversion Formulas100
- Figure 6-2 6 Bolt and 4 Bolt Torque Sequence100
- Approved Lubricants Chart101
- Glossary of Abbreviations and Acronyms101
Additional Documents102
- Diagrams and Drawings102
- Other Documents102

Bauer Compressors P5 - Page 99

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