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Becker AR4201 - User Manual

Becker AR4201
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Becker Avionics GmbH Baden-Airpark B108 77836 Rheinmünster Germany
+49 (0) 7229 / 305-0 Fax +49 (0) 7229 / 305-217
http://www.becker-avionics.com E-mail: info@becker-avionics.com
Retrofit-Instructions
AR6201
Technical Instruction
Manual AR6201 Retrofit-Instructions
Issue 01 November 2016
Article-No. 0649.996-071

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Summary

General Description

Introduction

Provides an overview of the manual's purpose and scope for VHF transceivers.

Device Assignment

Specifies the devices for which this manual is valid, focusing on AR4201 to AR6201 retrofitting.

Preparation - Transceiver Replacement

Visual Inspection

Details steps for inspecting the installation area for defects and ensuring component integrity before replacement.

Functional Test

Outlines a pre-retrofit functional test for TX/RX communication, checking for distortions.

Replacement of the Transceiver

Removal of AR4201

Provides instructions on disconnecting and physically removing the AR4201 unit from the aircraft panel.

Pin Compatibility AR4201 - AR6201

Compares pin functions and compatibility between AR4201 and AR6201 transceivers for retrofit.

Verification

Installation Verification Checks

Lists essential checks to ensure the AR6201 is correctly installed, wired, and secured.

Post Installation Test

Mechanical Installation and Wiring Check

Confirms secure cable connections, shielding, and aircraft control movement clearance.

Power Supply Verification

Validates power supply lines, polarity, and voltage stability with the engine running.

Receiver;Transmitter Operation Test

Tests communication performance by tuning to local and airborne stations for clear audio.

Antenna Performance Check

Measures VSWR across the frequency band to ensure optimal antenna performance.

Interference Check

Evaluates potential interference between the AR6201 and other aircraft systems.

Flight Test Verification

Recommends flight testing to verify performance with ground and airborne stations in flight.

Magnetic Compass Interference Test

Compass Interference Testing Procedure

Details a procedure to check compass deviation caused by the AR6201 during a 360° turn.

Technical Data

AFM Updates and Data Reference

Advises updating AFM records and refers to I&O manual for detailed technical data.

Summary

General Description

Introduction

Provides an overview of the manual's purpose and scope for VHF transceivers.

Device Assignment

Specifies the devices for which this manual is valid, focusing on AR4201 to AR6201 retrofitting.

Preparation - Transceiver Replacement

Visual Inspection

Details steps for inspecting the installation area for defects and ensuring component integrity before replacement.

Functional Test

Outlines a pre-retrofit functional test for TX/RX communication, checking for distortions.

Replacement of the Transceiver

Removal of AR4201

Provides instructions on disconnecting and physically removing the AR4201 unit from the aircraft panel.

Pin Compatibility AR4201 - AR6201

Compares pin functions and compatibility between AR4201 and AR6201 transceivers for retrofit.

Verification

Installation Verification Checks

Lists essential checks to ensure the AR6201 is correctly installed, wired, and secured.

Post Installation Test

Mechanical Installation and Wiring Check

Confirms secure cable connections, shielding, and aircraft control movement clearance.

Power Supply Verification

Validates power supply lines, polarity, and voltage stability with the engine running.

Receiver;Transmitter Operation Test

Tests communication performance by tuning to local and airborne stations for clear audio.

Antenna Performance Check

Measures VSWR across the frequency band to ensure optimal antenna performance.

Interference Check

Evaluates potential interference between the AR6201 and other aircraft systems.

Flight Test Verification

Recommends flight testing to verify performance with ground and airborne stations in flight.

Magnetic Compass Interference Test

Compass Interference Testing Procedure

Details a procedure to check compass deviation caused by the AR6201 during a 360° turn.

Technical Data

AFM Updates and Data Reference

Advises updating AFM records and refers to I&O manual for detailed technical data.

Overview

The provided document is a Retrofit-Instructions manual for the Becker Avionics AR6201 VHF-Transceiver, detailing the process of replacing an older AR4201 unit with the newer AR6201.

Function Description

The AR6201 is a VHF-Transceiver designed for communication in aircraft. It facilitates two-way radio communication, allowing pilots to transmit and receive audio signals. The manual specifically addresses its use as a replacement for the AR4201, implying an upgrade or modernization of existing aircraft communication systems. The transceiver is equipped with an open collector output (P1-24) that indicates its "ON" or "OFF" status, capable of driving an external relay with a maximum current of 100 mA. This feature allows for the synchronization of slave equipment with the transceiver's power state.

Important Technical Specifications

While the manual is primarily focused on retrofit instructions rather than a full technical specification, it provides crucial details related to installation and compatibility:

  • Power Supply Protection: The AR6201 requires a 7.5 A external circuit breaker or fuse for power supply protection.
  • Power Indication Output (P1-24 /PWR_EVAL): This output is an open collector function, internally connecting to ground when the unit is "ON" and showing high impedance when "OFF." It can drive an external relay with a maximum current of 100 mA. A protection diode in parallel to the external relay is recommended to prevent damage to this output.
  • Microphone Input: The AR6201 features a balanced dynamic microphone input. The manual provides specific wiring instructions for connecting dynamic microphones, including a modification for grounding the cable shield if interference occurs.
  • Temperature Sensor Input: Unlike the AR4201, the AR6201 does not have a temperature sensor input. Wires connected to P1-8 and P1-20 for this purpose on the AR4201 should be removed.
  • RS232 Interface: The AR6201 does not have an RS232 interface for remote control, a feature that was present on the AR4201. Wires connected to P1-9 and P1-22 for this purpose should be removed.
  • AFCU/AGC/AFWB: These functions (P1-15 and P1-16) are normally not used in aircraft installations and wires connected to them should be removed.
  • Pin Compatibility: A detailed table outlines the pin compatibility between the AR4201 and AR6201, highlighting which pins are fully compatible and which require modifications or are no longer used. Key differences include the dynamic microphone ground, temperature sensor inputs, RS232 data lines, and the switched power output (AR4201) versus the power indication output (AR6201).
  • VSWR Ratio: During antenna checks, the Voltage Standing Wave Ratio (VSWR) should be less than 2:1 and is unacceptable if exceeding 3:1 across the complete frequency band.
  • Magnetic Compass Interference: The maximum allowed deviation for the magnetic compass due to the transceiver's operation is ±10°. A compass swing is required if deviation exceeds this tolerance.

Usage Features

The manual focuses on the installation and verification aspects, which indirectly describe the usage features:

  • Communication: The primary usage is VHF communication, with tests outlined for both receiver and transmitter operation, including clarity, readability, and range.
  • Intercom Function: The intercom function is a key feature, tested by talking into the microphone while the engine is running to ensure clear audio for the pilot and co-pilot.
  • Squelch Control: The squelch function can be switched "ON" to suppress normal radio noise without a carrier signal. The squelch threshold is adjustable via the user menu.
  • Configuration Setup: The AR6201 includes a "Configuration Setup" procedure to set the correct microphone type, ports, and other parameters, ensuring optimal performance for specific aircraft installations. This is performed after initial power-up and self-test.

Maintenance Features

The document outlines several checks and procedures that can be considered maintenance-related, particularly for post-installation verification:

  • Visual Inspection: Thorough inspection of the VHF-COM installation area for mechanical defects (cracks, deformation), cable loom, connectors, contact pins, antenna body, and aircraft skin for cracks near mounting holes.
  • VSWR Test: Performing a VSWR test on the antenna system to ensure optimal performance.
  • Functional Test: Conducting TX and RX communication tests with a ground station (tower) or airborne station to verify clear communication and absence of distortion from the aircraft's generator or ignition system.
  • Mechanical Installation and Wiring Check: Verifying secure cable fixation, proper shield connections to signal ground, absence of interference with aircraft controls, and tightness of all screws and connectors.
  • Power Supply Check: Confirming correct polarity and ensuring the aircraft power supply is within specified limits, both with and without the engine running.
  • Antenna Check: Verifying the VSWR over the complete frequency band.
  • Interference Check: Checking for significant interference between the AR6201 and other avionics/electrical systems (e.g., GPS receiver, DME, ADF, Transponder) while the engine is running and all systems are powered. This includes specific tests for GPS integrity.
  • Flight Test Check: Performing a flight test to verify the 620X's performance in low, mid, and high band frequencies, including communication range (e.g., 50 NM) and clarity across normal flight attitudes.
  • Magnetic Compass Interference Test: Checking for interference with the magnetic compass in 30° steps over a full 360° turn, recording deviations, and ensuring they do not exceed ±10°. A compass swing is required if deviations are out of tolerance.
  • Documentation Update: Updating the airplane flight manual (AFM) with weight, balance, and electrical load records after successful completion of the retrofit.

The manual emphasizes the importance of qualified and authorized personnel for troubleshooting and repair in case of any findings during these checks, reinforcing the need for professional maintenance. It also states that user conversions and changes are not permitted, and the device must not be opened or modified beyond the instructions provided, to maintain warranty validity.

Becker AR4201 Specifications

General IconGeneral
BrandBecker
ModelAR4201
CategoryTransceiver
LanguageEnglish

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