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BIFFI ICON3000-010 - User Manual

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Installation, Operation and Maintenance Manual
VCIOM-08500-EN
December 2019
Bif ICON3000
Electric Actuator
Copyright © Bif. The information in this document is subject to change without notice. Updated data sheets can be obtained from our website www.bif.it or from your nearest Bif Center:
Bif Italia s.r.l. - Strada Bif 165, 29017 Fiorenzuola d'Arda (PC) – Italy PH: +39 0523 944 411 – bif_italia@bif.it

Table of Contents

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Summary

General Safety Instructions

Safety Instructions for Hazardous Areas

Provides safety guidelines for installing the actuator in hazardous environments.

Installation

Manual Operation

How to operate the actuator manually using the handwheel and lever.

Mounting Actuator onto Valve

Procedures for mounting the actuator onto the valve.

Actuator Mounting Details

Details on mounting the actuator, including tightening torques.

Electrical Connections

Instructions for making electrical connections to the actuator.

Terminal Board Cable Entry Sealing

Guidelines for sealing cable and conduit entries.

Explosion-proof Enclosure Instructions

Specific instructions for handling explosion-proof enclosures.

Installation in Explosive Dust Environments

Precautions for installation in dusty environments.

Operating the ICON3000

Handwheel Operation

Describes how to operate the actuator using the manual handwheel.

Electrical Operation

Explains how to operate the actuator using electrical power.

Local Control

Describes how to control the actuator using local buttons and the selector.

Remote Control

How to control the actuator from a remote device.

Remote Control Commands

Details different wiring configurations for remote control commands.

ESD Operation

Describes the Emergency Shut Down (ESD) function for overriding commands.

Interlock Inputs

Details inputs used to inhibit actuator movement for safety.

First-Time Operation

Steps for initial operation and configuration of the actuator.

Analog Input;Output Card

Details the 4-20mA analog input/output card for position or torque signals.

Local Controls

Local Control Push-buttons

Describes the function of local control push-buttons.

Configuration Options Overview

Overview of actuator configuration menus and access procedures.

Entering View Mode

Procedure to access the actuator's configuration in view-only mode.

Entering Set-Up Mode

Procedure to access the actuator's configuration for changes, requiring a password.

Set-Up Menu

Set-Up Routines

ESD Control Configuration

Configuration of the Emergency Shut Down function and priorities.

Fail Safe Configuration

Configuration of actuator action upon loss of input or bus signals.

Interlock Configuration

Configuration of inputs to inhibit actuator movement.

Troubleshooting

Electronics Power-On Issues

Troubleshooting steps for power-on issues with the electronics.

DC Output Voltage Missing

Troubleshooting steps for missing DC output voltage.

Remote Control Unresponsiveness

Steps to diagnose why the actuator is unresponsive to remote commands.

Hot Motor Not Starting

Troubleshooting for a hot motor that fails to start.

Motor Runs, Valve Does Not Move

Diagnosing issues when the motor runs but the valve doesn't move.

Manual Override Engagement Failure

Troubleshooting steps if manual override engagement is difficult.

Valve Seating Incorrectly

Steps to address issues with the valve not seating properly.

Excessive Torque for Valve Operation

Troubleshooting for situations requiring excessive torque to operate the valve.

Failure to Stop at Open;Closed Position

Troubleshooting when the actuator fails to stop at end positions.

Numeric Position Display Error

Troubleshooting for a blank or error position display.

Appendix A: ICON3000; ICON3000 AD

Appendix A Safety Instructions

General safety instructions specific to this appendix.

Appendix B: ICON3000; ICON3000 AD; ICON3000 LP

Appendix B Safety Instructions

General safety instructions specific to this appendix.

Appendix C: ICON3000; ICON3000 AD

Appendix C Safety Instructions

General safety instructions specific to this appendix.

Appendix D: ICON3000

Appendix D Safety Instructions

General safety instructions specific to this appendix.

Appendix E: ICON3000

Appendix E Safety Instructions

General safety instructions specific to this appendix.

Explosive Dust Environment Installation

Special precautions for installing in dusty environments.

Summary

General Safety Instructions

Safety Instructions for Hazardous Areas

Provides safety guidelines for installing the actuator in hazardous environments.

Installation

Manual Operation

How to operate the actuator manually using the handwheel and lever.

Mounting Actuator onto Valve

Procedures for mounting the actuator onto the valve.

Actuator Mounting Details

Details on mounting the actuator, including tightening torques.

Electrical Connections

Instructions for making electrical connections to the actuator.

Terminal Board Cable Entry Sealing

Guidelines for sealing cable and conduit entries.

Explosion-proof Enclosure Instructions

Specific instructions for handling explosion-proof enclosures.

Installation in Explosive Dust Environments

Precautions for installation in dusty environments.

Operating the ICON3000

Handwheel Operation

Describes how to operate the actuator using the manual handwheel.

Electrical Operation

Explains how to operate the actuator using electrical power.

Local Control

Describes how to control the actuator using local buttons and the selector.

Remote Control

How to control the actuator from a remote device.

Remote Control Commands

Details different wiring configurations for remote control commands.

ESD Operation

Describes the Emergency Shut Down (ESD) function for overriding commands.

Interlock Inputs

Details inputs used to inhibit actuator movement for safety.

First-Time Operation

Steps for initial operation and configuration of the actuator.

Analog Input;Output Card

Details the 4-20mA analog input/output card for position or torque signals.

Local Controls

Local Control Push-buttons

Describes the function of local control push-buttons.

Configuration Options Overview

Overview of actuator configuration menus and access procedures.

Entering View Mode

Procedure to access the actuator's configuration in view-only mode.

Entering Set-Up Mode

Procedure to access the actuator's configuration for changes, requiring a password.

Set-Up Menu

Set-Up Routines

ESD Control Configuration

Configuration of the Emergency Shut Down function and priorities.

Fail Safe Configuration

Configuration of actuator action upon loss of input or bus signals.

Interlock Configuration

Configuration of inputs to inhibit actuator movement.

Troubleshooting

Electronics Power-On Issues

Troubleshooting steps for power-on issues with the electronics.

DC Output Voltage Missing

Troubleshooting steps for missing DC output voltage.

Remote Control Unresponsiveness

Steps to diagnose why the actuator is unresponsive to remote commands.

Hot Motor Not Starting

Troubleshooting for a hot motor that fails to start.

Motor Runs, Valve Does Not Move

Diagnosing issues when the motor runs but the valve doesn't move.

Manual Override Engagement Failure

Troubleshooting steps if manual override engagement is difficult.

Valve Seating Incorrectly

Steps to address issues with the valve not seating properly.

Excessive Torque for Valve Operation

Troubleshooting for situations requiring excessive torque to operate the valve.

Failure to Stop at Open;Closed Position

Troubleshooting when the actuator fails to stop at end positions.

Numeric Position Display Error

Troubleshooting for a blank or error position display.

Appendix A: ICON3000; ICON3000 AD

Appendix A Safety Instructions

General safety instructions specific to this appendix.

Appendix B: ICON3000; ICON3000 AD; ICON3000 LP

Appendix B Safety Instructions

General safety instructions specific to this appendix.

Appendix C: ICON3000; ICON3000 AD

Appendix C Safety Instructions

General safety instructions specific to this appendix.

Appendix D: ICON3000

Appendix D Safety Instructions

General safety instructions specific to this appendix.

Appendix E: ICON3000

Appendix E Safety Instructions

General safety instructions specific to this appendix.

Explosive Dust Environment Installation

Special precautions for installing in dusty environments.

BIFFI ICON3000-010 Specifications

General IconGeneral
TypePneumatic Controller
Operating temperature-40°C to +85°C (-40°F to +185°F)
BrandBIFFI
ModelICON3000-010
Communication protocolHART
Air connection1/4" NPT
Input signal4-20 mA
Enclosure ratingIP66, NEMA 4X
Power supply24 VDC
Explosion proofATEX, IECEx

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