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ICON3000 Series
BIFFI ICON3000 Series User Manual
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Installation, Operation and Maintenance Manual
V
CIOM-08500-EN
Dece
mber 2019
Bif IC
ON3000
Elec
tric Ac
tu
at
or
Copyright © Bif. The inf
ormation in this documen
t is subject to change without notic
e. Updat
ed data sheets can be obtained from our we
bsite www
.bif.it or from your neare
st Bif Cente
r:
Bif Italia s.r
.l. - Strad
a Bif 165, 29017 Fiorenzuol
a d'Arda (PC) –
Italy PH:
+39 0523 944 411 – bif_italia@bif.it
2
Table of Contents
Default Chapter
3
Table of Contents
3
Section 1: General Safety Instructions
9
Range of Applications
9
Safety Instructions for Installation in Hazardous Areas
9
Marking
10
Applicable Standards and Regulations
10
Terms and Conditions
11
Section 2: Storage and Pre-Installation
12
Tests to be Carried out When the Actuator Is Received
12
Storage Procedure
12
General
12
Short-Term Storage (One Year or Fewer)
13
Long-Term Storage (more than One Year)
13
Checks to be Performed before Installation
15
Section 3: Installation
16
Working Condition
16
Coupling Block: Disassembly from the Actuator
17
Type "A" Coupling Block
17
Type "B1" and "B2" Coupling Blocks
19
Type "B3" and "B4" Coupling Blocks
20
Attaching the Coupling Block to the Gear Reduction Unit
21
Manual Operation
22
Mounting the Actuator Onto the Valve
24
Coupling Type "A
24
Coupling Types "B1", "B2","B3" and "B4
24
Actuator Mounting
25
Electrical Connections
26
Plant Requirements
26
Removing the Terminal Board Enclosure
26
Removing the Terminal Board Enclosure
27
Terminal Board
28
Instructions for Explosion-Proof Enclosures
30
Installation in Environments with Explosive Dusts
31
Section 4: Lubrication
32
Lubrication Inspection
32
Section 5: Operating the ICON3000
34
Operation by Handwheel
34
Operation by Handwheel in Absence of a Power Supply and with the Lithium Battery
34
Electrical Operation
35
Local Control
35
Local Indication
35
Locking the 3-Position Selector
38
Remote Control
38
Remote Commands
38
Output Contacts
40
ESD Operation
40
Interlock Inputs
41
Operating the ICON3000 for the First Time
42
Optional Modules
42
Fieldbus Interface for Remote Control Via FIELDBUS
42
Ain/Aout Card
43
Base Card of the ICON3000
45
Absolute Encoder of the ICON3000
47
Section 6: Local Controls
48
Description of the Local Operator Interface
48
Configuration Options
52
Entering the View Mode
54
Entering the Set-Up Mode
55
Exit from View and Set-Up Mode
55
Section 7: Set-Up Menu
57
Section 8: View Menu
59
Section 9: Set-Up Routines
61
Actuator Set-Up
61
Set Stroke Limits
61
Torque Set-Up
63
ESD (Emergency Shut Down) Control
63
Remote Controls
64
Local Controls
65
Output Relays
66
Positioner
68
Fail Safe
70
OUT 4-20 Ma
72
Interlock
73
2-Speed Timer
73
BUS (or FDI Control)
74
Miscellaneous
75
Valve Data
78
Sample Configuration Procedure
78
Maintenance
78
Set Password
79
Clear Alarm Log
79
Set Torque Reference
79
Set Curve Reference
80
Clear Recent Data Log
80
Set Maintenance Date
81
Set Data Logger
82
Example of Set-Up Routine
83
Torque Set-Up
83
Section 10: View Routines
84
Actuator Set-Up
84
Nameplate
85
Valve Data
86
Maintenance
86
Alarm Log
86
Torque Profile
87
Torque Curve
88
Operation Log
89
Maintenance Date
92
Data Logger
92
Example of View Routine
95
View Torque Set-Up
95
Section 11: Maintenance
96
Standard Maintenance
96
Special Maintenance
97
Lithium Battery Change
98
Section 12: Troubleshooting
102
The Electronics Do Not Switch on When Powered
102
DC Output Voltage Not Available at the Terminals
103
The Actuator Does Not Work from Remote Controls
103
The Motor Is very Hot and Does Not Start
104
The Motor Runs but the Actuator Does Not Move the Valve
104
The Manual Override Cannot be Engaged
105
The Valve Does Not Seat Correctly
105
Valve Operation Requires Excessive Torque
106
The Actuator Does Not Stop in the Fully Open or Fully Closed Position
107
The Numeric Position Display Indicates
107
Diagnostic Messages
107
Section 13: Parts List and Drawings
113
Appendix A: ICON3000 / ICON3000AD
124
Safety Instructions
124
General
124
Instructions for Proper Installation
124
Marking
125
Applicable General Standards and Regulations
126
Terms and Conditions
126
Manufacturer's Liability
126
Storage and Pre-Installation
127
Storage Procedure
127
Checks to be Performed before Installation
127
Installation
127
Working Condition
127
Identification of Entries
128
Electrical Connections
129
Cable Connection
129
Installation in Environments with Explosive Dusts
130
Maintenance
130
Periodic Inspection
131
Disassembly and Re-Assembly
131
Repairs
132
Appendix B: ICON3000 / ICON3000AD / ICON3000LP
133
Safety Instructions
133
General
133
Identification of Main Parts
134
Instructions for Proper Installation
135
Marking
135
Applicable General Standards and Regulations
136
Terms and Conditions
137
Manufacturer's Liability
137
Storage and Pre-Installation
137
Storage Procedure
137
Checks to be Performed before Installation
138
Installation
138
Working Condition
138
Identification of Entries
139
Electrical Connections
142
Cable Connection
142
Installation in Environments with Explosive Dusts
143
Maintenance
143
Periodic Inspection
143
Disassembly and Re-Assembly
144
Repairs
144
Appendix C: ICON3000 / ICON3000AD
145
Safety Instructions
145
General
145
Instructions for Proper Installation
145
Marking
146
Applicable General Standards and Regulations
147
Terms and Conditions
147
Manufacturer's Liability
147
Storage and Pre-Installation
148
Storage Procedure
148
Checks to be Performed before Installation
148
Installation
148
Working Condition
148
Identification of Entries
149
Electrical Connections
150
Cable Connection
150
Installation in Environments with Explosive Dusts
151
Maintenance
151
Periodic Inspection
151
Disassembly and Re-Assembly
152
Repairs
152
Appendix D: ICON3000
153
Safety Instructions
153
General
153
Identification of Main Parts
154
Instructions for Proper Installation
155
Marking
155
Applicable Directives, General Standards, and Norms
156
Terms and Conditions
156
Manufacturer's Liability
157
Storage and Pre-Installation
157
Storage Procedure
157
Checks to be Performed before Installation
157
Installation
158
Working Condition
158
Identification of Entries
158
Electrical Connections
160
Cable Connection
161
Installation in Environments with Explosive Dusts
162
Maintenance
162
Periodic Inspection
162
Disassembly and Re-Assembly
162
Repairs
163
Appendix E: ICON3000
164
Safety Instructions
164
General
164
Identification of Main Parts
165
Instructions for Proper Installation
166
Marking
166
Applicable General Standards and Regulations
167
Terms and Conditions
168
Manufacturer's Liability
168
Storage and Pre-Installation
168
Storage Procedure
168
Checks to be Performed before Installation
169
Installation
169
Working Condition
169
Identification of Entries
169
Electrical Connections
172
Cable Connection
172
Installation in Environments with Explosive Dusts
173
Maintenance
173
Periodic Inspection
173
Disassembly and Re-Assembly
174
Repairs
175
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BIFFI ICON3000 Series Specifications
General
Brand
BIFFI
Model
ICON3000 Series
Category
Controller
Language
English
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