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BIFFI F02 - User Manual

BIFFI F02
44 pages
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INSTRUCTION HANDBOOK MAN 652
F02 Quarter-turn
Electric actuator
% &/((/
!@#$ flow control

Table of Contents

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BIFFI F02 Specifications

General IconGeneral
BrandBIFFI
ModelF02
CategoryController
LanguageEnglish

Summary

GENERAL SAFETY INSTRUCTIONS

1.1 Manufacturer

Identifies the manufacturer and relevant directives.

1.2 Intended Use

Defines the intended applications and scope for the actuator.

1.3 Terms and Conditions

Outlines warranty, conditions, and responsibilities.

1.4 Manufacturers Liability

Specifies conditions under which the manufacturer disclaims liability.

1.5 Product Identification

Details how to identify actuator models and specifications.

1.5.1 Water-, Dust-Proof Versions

Describes IP/NEMA ratings and label details for water/dust-proof versions.

1.5.2 Explosionproof Versions

Details specifications for hazardous areas.

1.5.2.1 Label for Hazardous Areas

Explains labeling for explosion-proof actuators.

1.6 Applicable Standards and Regulations

Lists relevant industry standards and directives.

1.7 Extract from Standard

Provides an excerpt from a standard related to hazard zones.

MACHINE DESCRIPTION

2.1 General

Provides a general overview of the F02 quarter-turn electric actuator.

2.2 Principle of Operation

Explains how the actuator's internal gearing and position detection work.

2.3 Electrical Operation

Describes how electrical commands control valve open/close operations.

2.4 Manual Operation

Details how to operate the actuator manually using the handwheel.

2.5 Description of Main Parts

Identifies and describes the key components of the F02 actuator.

STORAGE AND PRE-INSTALLATION

3.1 Checks on Receipt

Lists essential checks upon receiving the actuator to ensure correctness and prevent damage.

3.2 Storage Procedure

Provides guidelines for proper storage to maintain actuator condition.

3.2.1 General Storage

General storage considerations for maintaining IP rating and finish.

3.2.2 Brief Period Storage (Indoor;Outdoor)

Specific instructions for short-term storage, indoor and outdoor.

3.2.3 Long Period Storage (Indoor;Outdoor)

Instructions for long-term storage, both indoor and outdoor.

INSTALLATION

4.1 Checks Before Installation

Pre-installation checks for coupling, cables, tools, and valve stem preparation.

4.2 Working Conditions

Specifies environmental temperature and humidity ranges for standard and special versions.

4.3 Coupling Block

Describes the actuator's drive details and flange for valve installation.

4.4 Installation of Unit onto Valve

Step-by-step guide for mounting the actuator onto the valve, including rotation direction.

4.5 Manual Operation

Explains the use of the handwheel for manual override during power failure or setting.

4.6 Setting of Angular Stroke: Mechanical Stops

Details how to adjust mechanical stops for fully open and closed valve positions.

4.7 Electrical Connections

Guides on checking supply voltage and making electrical connections safely.

4.8 Plant Requirements

Lists necessary protection devices from the customer for main lines.

4.9 Removal of Terminal Board Enclosure

Instructions on how to safely remove the terminal board enclosure.

4.10 Cable Connections

Procedures for connecting cables, including using certified accessories and ensuring weatherproof/explosionproof fit.

4.11 Base Wiring Diagram

Illustrates the base wiring diagram for power, remote commands, and output contacts.

4.12 Cable Entries

Explains proper sealing of cable and conduit entries for weather and explosion protection.

4.13 Safety Instructions for Installation in Hazardous Area

Critical safety guidelines for installing actuators in hazardous zones.

4.13.1 Instructions for Explosionproof Enclosures

Specific instructions for handling and reassembling explosionproof enclosures.

4.13.2 Installation in Environment with Explosive Dusts

Special precautions for installing actuators in environments with explosive dusts.

LUBRICATION

5.1 Lubrication Inspection

States the actuator is grease lubricated for life and recommends specific grease for maintenance.

ACTUATOR SETTING AND CONFIGURATION

6.1 Control Unit Cover Removal

Steps to remove the control unit cover to access the setting panel.

6.2 Local Setting Procedures

Procedures for configuring actuator settings via the local control panel.

6.2.1 Default General Setting

Details the default factory settings for parameters like limit switches and stroking time.

6.2.2 Actuator Model Selection

Instructions on selecting the correct actuator model using selector switches.

6.2.3 Limit Switch Settings (Close;Open)

Setting close and open limit switches based on torque or position.

6.2.4 Stroking Time Settings (Closing;Opening)

How to select the stroking time for closing and opening operations.

6.2.5 Torque Limiting Device Settings (Closing;Opening)

Setting the torque limit for closing and opening manoeuvres.

6.2.6 Reverse Mode and Software Settings

Configuring reverse mode and actuator settings via PDA/PC software.

MAINTENANCE AND TROUBLE-SHOOTING

7.1 Maintenance Procedures

Guidelines for routine and special maintenance, including checks and spare parts.

7.2 Trouble-Shooting: General

Comprehensive guide to diagnosing and resolving common actuator operational issues.

7.2.1 Electronics and Power Issues

Troubleshooting electronics not switching on and DC output voltage problems.

7.2.2 Control and Motor Operation Issues

Diagnosing issues with remote controls, motor operation, and valve movement.

7.2.3 Valve and Position Issues

Resolving problems with valve seating, excessive torque, and stopping at end positions.

PARTS LISTS AND DRAWINGS

8.1 Parts List

Provides detailed lists of all components for different actuator models.

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