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BIFFI F01-2000 - User Manual

BIFFI F01-2000
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Copyright © Biffi. The information in this document is subject to change without notice. Updated data sheets can be obtained from our website www.biffi.it or from your nearest Biffi Center:
Biffi Italia s.r.l. - Strada Biffi 165, 29017 Fiorenzuola d'Arda (PC) – Italy PH: +39 0523 944 411 – biffi_italia@biffi.it
Bif F01-2000
Electric Actuator
Installation, Operation and Maintenance Manual
VCIOM-01249-EN Rev. 0
September 2021
GENERAL INSTRUCTIONS FOR INSTALLATION
OPERATION AND CONFIGURATION
MAINTENANCE AND TROUBLESHOOTING
SPARE PARTS AND DRAWINGS

Table of Contents

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BIFFI F01-2000 Specifications

General IconGeneral
BrandBIFFI
ModelF01-2000
CategoryController
LanguageEnglish

Summary

Biffi F01-2000 Electric Actuator

General Installation Instructions

Provides fundamental guidance for installing the electric actuator.

Operation and Configuration Overview

Introduces topics related to operating and setting up the actuator.

Maintenance and Troubleshooting

Covers essential procedures for maintaining and resolving issues with the actuator.

Spare Parts and Drawings

Information on obtaining replacement parts and visual documentation.

General Safety Instructions

Range of Application

Defines the intended use and scope of the electric actuators.

Hazardous Area Installation Safety

Safety precautions for installing actuators in potentially explosive environments.

Applicable Standards and Regulations

Lists relevant safety and machinery standards the actuators comply with.

Terms and Conditions

Outlines Biffi's warranty policy and limitations for the product.

Identification of Main Parts

Illustrates and labels the key physical components of the electric actuator.

Storage and Pre-Installation

Received Actuator Checks

Procedures for verifying the actuator's condition upon delivery.

Storage Procedures

Guidelines for proper storage to maintain actuator integrity over time.

Pre-Installation Checks

Essential checks before mounting and connecting the actuator.

Installation Procedures

Working Condition Requirements

Specifies the environmental temperature ranges for standard and special actuator versions.

Coupling Block Disassembly

Instructions for removing the coupling block for machining or assembly.

Manual Operation Guide

How to manually control the actuator using the handwheel safely.

Mounting Actuator to Valve

Steps and considerations for securely attaching the actuator to the valve.

Electrical Connection Procedures

Details on connecting power and signal wires to the actuator terminals.

Enclosure Cover Removal

Guidelines for safely removing and reinstalling electrical enclosure covers.

Cable Entry Management

Proper methods for sealing and securing cable entries for protection.

Terminal Board Connections

Instructions for making ground and power/control connections at the terminal board.

Explosionproof Enclosure Instructions

Specific procedures for handling and reassembling explosionproof enclosures.

Installation in Explosive Dust Environments

Precautions for installing actuators in areas with explosive dusts.

Lubrication and Maintenance

Lubrication Inspection and Types

Recommends oils and greases for actuator maintenance based on temperature.

Operating the F01-2000 Actuator

Handwheel Operation

How to manually operate the actuator using its handwheel.

Setting Mechanical Stops

Procedure for adjusting the actuator's end-of-travel limits.

Electrical Operation Overview

Initial steps and checks before powering up the actuator electrically.

Local Control Operations

Using local pushbuttons to control the actuator's open, close, and stop functions.

Local Indication Display

Understanding the information shown on the actuator's local alphanumeric and numeric displays.

Locking the 3-Position Selector

Method for securing the selector switch in a specific position using a padlock.

Remote Control Functions

How to control the actuator remotely via various wiring configurations.

First-Time Operation

Initial start-up sequence and expected display messages for new installations.

Optional Modules Overview

Information on available optional interface and I/O cards.

Base Card Information

Details about the actuator's main control board and its variants.

Local Control Interface

Operator Interface Description

Detailed explanation of the buttons, display, and LEDs on the actuator's local interface.

Configuration Options

How to access and modify actuator settings via the local interface menus.

Entering View Mode

Procedure to access read-only menus for viewing actuator status and configuration.

Entering Set-up Mode

Steps to enter configuration mode, including password entry.

Exiting View;Set-Up Modes

Methods for safely exiting the local interface's view and configuration modes.

Set-Up Menu Procedures

Actuator Set-Up Routines

Configuration options for actuator parameters like stroke limits, torque, and ESD.

Valve Data Configuration

Entering specific data related to the valve the actuator is mounted on.

Maintenance Menu Functions

Accessing routines for password setting, alarm log clearing, and date settings.

View Menu Procedures

Actuator Set-Up View

Viewing the current configuration of actuator settings.

Nameplate Data View

Accessing and reviewing the actuator's identification and specification data.

Valve Data View

Accessing and checking the data entered for the connected valve.

Maintenance Data View

Accessing logs and dates related to actuator maintenance history.

Advanced Set-Up Routines

Setting Stroke Limits

Configuring the actuator's open and close travel limits by position or torque.

Torque Set-Up Configuration

Setting the torque limits for opening and closing operations.

ESD Control Configuration

Configuring the Emergency Shut Down (ESD) function and its priorities.

Remote Control Settings

Configuring how the actuator responds to remote control signals (4, 3, or 2 wires).

Local Control Settings

Configuring local pushbutton behavior and LED colors.

Output Relay Configuration

Setting up monitor and auxiliary relays for status and diagnostic purposes.

Positioner Function Setup

Configuring the actuator's positioning behavior based on input signals.

Fail-safe Action Setup

Defining actuator response during loss of input signals (4-20mA or bus).

4-20 mA Output Configuration

Setting up the analog output signal for position or torque.

Interlock Input Configuration

Configuring inputs to inhibit actuator movement based on external signals.

2-Speed Timer Setup

Adjusting travel time using pulsed motor operation for opening/closing.

BUS (FDI Control) Setup

Configuring fieldbus communication parameters like node address.

Miscellaneous Set-Up Options

Setting time, date, and other miscellaneous parameters.

Factory Settings Restore

Restoring the actuator to its default factory configuration.

Torque Limit Configuration

Setting specific torque thresholds for different points in the valve stroke.

Lithium Battery Management

Configuring settings related to the presence and function of a lithium battery.

Torque Bypass (%) Setup

Configuring torque alarm masking during specific operational phases.

Valve Jammed Time Setup

Setting the time threshold for detecting a jammed valve condition.

View Routine Procedures

Viewing Actuator Set-Up

Accessing and reviewing configured actuator parameters without making changes.

Viewing Nameplate Data

Reviewing the actuator's identification and technical specifications.

Viewing Valve Data

Accessing and checking the data entered for the connected valve.

Viewing Maintenance Logs

Accessing alarm logs, warnings, and other maintenance-related data.

Viewing Torque Profile Data

Analyzing actuator performance by comparing current torque profiles to references.

Viewing Torque Curve Data

Examining detailed torque measurements across the valve stroke.

Viewing Operation Logs

Reviewing general and recent data logs for operational history.

Example View Routine: Torque Set-Up

Demonstrates the procedure for viewing torque set-up parameters.

Maintenance Procedures

Standard Maintenance Guidelines

Recommended periodic checks and actions for routine actuator upkeep.

Special Maintenance Considerations

Guidance for situations requiring specific maintenance beyond standard procedures.

Lithium Battery Replacement

Step-by-step instructions for safely changing the actuator's internal lithium battery.

Troubleshooting Guide

Electronics Power Issues

Diagnosing and resolving problems related to the actuator's electronics not powering on.

DC Output Voltage Problems

Troubleshooting when the expected DC output voltage is not present.

Remote Control Malfunctions

Identifying issues preventing the actuator from responding to remote commands.

Motor Overheating

Diagnosing and addressing causes for the motor becoming excessively hot.

Actuator Not Moving Valve

Troubleshooting steps when the motor runs but the valve does not operate.

Valve Seating Issues

Diagnosing and resolving problems with the valve not seating correctly.

Excessive Torque for Operation

Identifying and rectifying causes of excessive torque during valve operation.

Actuator Not Stopping Correctly

Troubleshooting when the actuator fails to stop at fully open or closed positions.

Numeric Display Error E01

Resolving the "E01" error code, typically related to stroke limit calibration.

Diagnostic Messages and Alarms

Understanding and responding to actuator warning and alarm messages.

Parts List and Drawings

Introduction to Parts and Drawings

Overview of the chapter containing component diagrams and part numbers.

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