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BLACKMER HD161C - User Manual

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BLACKMER HD COMPRESSORS
960476
INSTRUCTIONS CB9A-021
Installation, Operation, and Maintenance Instructions
Section
Effective
Replaces
901
Mar 2016
Mar 2013
r130521, 130716
Single-Stage, Non-Lube, Reciprocating Gas Compressors
Air-Cooled Models
HD161C HD162C HD163C
HD361C HD362C HD363C
Water-Cooled Models
HDL322C
HDL342C
HDL362C
HDL323C
HDL343C
HDL363C
Discontinued Models
HD161B HD162B HD163B
HD361B HD362B HD363B
Table of Contents
Safety Data ................................................................ 2
General Information
Compressor Data ................................................. 3
Nameplate Data ................................................... 3
Installation
Location and Piping .............................................. 5
Mounting the Compressor Unit ............................ 5
Stationary Compressors ....................................... 5
Truck Mounted Compressors .............................. 5
Compressor Flywheel .......................................... 6
V-Belt Drives ......................................................... 6
PTO Drives ........................................................... 6
Suction Valve Unloaders ...................................... 7
Water Cooled Compressors................................. 7
Maximizing Compressor Life ................................ 7
Seal (Packing) Arrangements .............................. 8
Relief Valves ......................................................... 9
4-Way Valves ..................................................... 10
Liquid Traps ........................................................ 10
Temperature and Pressure Switches ................ 10
Pressure Gauges ............................................... 10
Operation
Pre-Start Up Check List ........................................ 11
Start Up Procedure ............................................... 11
Maintenance
Service Schedule .................................................. 12
Tool List ................................................................. 13
Bolt Torque Table ................................................. 13
Crankcase Lubrication .......................................... 14
Setting The Oil Pressure ...................................... 14
Compressor Disassembly ....................................... 15
Compressor Assembly ............................................ 16
Valve Replacement ................................................... 18
Unloader Seal Replacement .................................... 19
Piston Ring Replacement ........................................ 19
Seal (Packing) Replacement ................................... 20
Bearing Replacement .............................................. 21
Oil Pump Replacement ............................................ 22
Extended Storage ..................................................... 22
Troubleshooting ....................................................... 23

Questions and Answers

  • J
    Jeremy Berry Jr.Aug 9, 2025
    Why is my BLACKMER Air Compressor transfer rate so low?
    • A
      Alison HarringtonAug 9, 2025
      A low transfer rate in your BLACKMER Air Compressor can stem from several issues. If equipped, the 4-way valve might be leaking; try lubricating it with a compatible stick lubricant. Worn or broken piston rings could also be the cause; check their condition by restricting the discharge line—a slow pressure increase indicates faulty rings. Other potential causes include a plugged strainer (clean the screen), a faulty compressor valve (inspect for damage), compressor drive slippage (tighten belts, check keys and flywheel), or improperly designed piping (use proper pipe sizes).
  • A
    Ashley BruceAug 14, 2025
    What to do if my BLACKMER Air Compressor has no oil pressure?
    • W
      William WoodsAug 14, 2025
      If your BLACKMER Air Compressor lacks oil pressure, several factors could be responsible. The oil pump relief valve may not be properly set, so adjust it accordingly. Alternatively, the oil pump itself might not be working; inspect the drive tab or stop pin for damage. A low oil level is another possibility; check and replenish as needed. Lastly, a dirty oil inlet strainer can impede oil flow, so clean it thoroughly.
  • M
    Michael OrtegaAug 20, 2025
    What to do if my BLACKMER HD161C relief valve actuates?
    • N
      natashalynchAug 20, 2025
      If the relief valve on your BLACKMER Air Compressor is actuating, it could be due to a valve closed downstream of the compressor; open the valve. Alternatively, there might be a line blockage downstream; locate and correct the blockage.
  • K
    Keith WilliamsAug 25, 2025
    Why is my BLACKMER HD161C Air Compressor making knocking noises?
    • G
      Gregory StevensAug 25, 2025
      Knocking or unusual noises in your BLACKMER Air Compressor can be attributed to a couple of things. Loose valves could be the culprit; tighten the valve hold-down screws. Alternatively, worn internal parts might be to blame; inspect them through the inspection plates and repair as necessary.
  • M
    montgomerydavidAug 29, 2025
    Why is my BLACKMER HD161C Air Compressor shaking or vibrating?
    • T
      tyler64Aug 29, 2025
      Shake or vibration in your BLACKMER Air Compressor can arise from several sources. These include nonfunctioning valves (replace or repair valves), loose or broken mounting or anchor bolts, improper mounting, improperly aligned V-belt sheaves, or an improperly installed flywheel. For mounting, V-belt, and flywheel issues, refer to their respective sections.
  • E
    Erin DorseySep 3, 2025
    Why is gas leaking from the crankcase breather of my BLACKMER Air Compressor?
    • R
      ramosgavinSep 3, 2025
      Gas leaking from the crankcase breather in your BLACKMER Air Compressor can be caused by a faulty or worn packing; replace the packing. Another cause might be a scored piston rod; replace the crosshead assemblies and packing. Finally, an improper seal arrangement could be the issue; refer to the section on seal arrangements.

Summary

Safety Data

Installation

Mounting the Compressor Unit

Guidelines for securely mounting stationary and truck-mounted compressors to ensure stability and reduce vibration.

Maximizing Compressor Life

Factors affecting compressor longevity, including temperature and foreign material, and preventative measures.

Relief Valves

Importance of installing correct relief valves and their placement in the discharge line for safety.

Operation

Pre-Startup Check List

Essential checks to perform before starting the compressor to ensure safe and correct operation.

Startup Procedure

Step-by-step instructions for safely starting the compressor and verifying initial operating parameters.

Maintenance

Service Schedule

Recommended maintenance intervals and tasks for daily, weekly, monthly, and yearly checks.

Crankcase Lubrication

Guidelines for changing and checking crankcase oil, including type, viscosity, and capacity.

Compressor Disassembly

Compressor Assembly

Valve Replacement

Seal (Packing) Replacement

Bearing Replacement

Troubleshooting

BLACKMER HD161C Specifications

General IconGeneral
ModelHD161C
Tank Capacity60 Gallons
Drive TypeBelt Drive
TypeReciprocating
Voltage230V
PhaseSingle Phase
Compressor TypeTwo Stage

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