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BLACKMER LB601B - User Manual

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2003/06 588/A
COMPRESSORS
INSTALLATION, OPERATION & MAINTENANCE INSTRUCTIONS
LB161B LB361B LB601B
MODELS
LB162B LB362C LB602B
TABLE OF CONTENTS
SAFETY DATA ..........................................................1
GENERAL INFORMATION
Compressor Data .................................................2
Nameplate Data ...................................................3
Maximizing Compressor Life................................4
INSTALLATION
Location and Piping..............................................5
Mounting the Compressor Unit ............................5
Stationary Compressors.......................................5
Truck Mounted Compressors ..............................5
Compressor Flywheel ..........................................6
V-Belt Drive...........................................................6
PTO Drive .............................................................6
Liquefied Gas Transfer Piping Schematic ...........7
Typical Transfer Compressor, Drawing...............7
Relief Valves.........................................................8
4-Way Valves .......................................................8
Liquid Traps..........................................................8
Temperature and Pressure Switches ........... 8 & 9
Pressure Gauges .................................................9
OPERATION
Pre-Start up Check List .......................................... 9
Start Up Procedure ............................................... 10
MAINTENANCE
Service Schedule .................................................. 11
Tool List................................................................. 11
Bolt Torque Table ................................................. 12
Crankcase Lubrication.......................................... 12
Setting the Oil Pressure........................................ 12
COMPRESSOR DISASSEMBLY.............................. 13
COMPRESSOR ASSEMBLY.................................... 14
VALVE REPLACEMENT........................................... 16
SEAL (PACKING) REPLACEMENT ........................ 18
BEARING REPLACEMENT...................................... 19
OIL PUMP REPLACEMENT ..................................... 20
EXTENDED STORAGE............................................. 20
TROUBLESHOOTING............................................... 21
SAFETY DATA
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the product, or in the
manual, look for one of the following signal words and
be alert to the potential for personal injury or property
damage.
Warns of hazards that WILL cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause personal injury, or
property damage.
NOTICE
Indicates special instructions which are very important
and must be followed.
NOTICE
Blackmer compressors MUST only be installed in
systems which have been designed by qualified
engineering personnel. The system MUST conform to
all applicable local and national regulations and safety
standards.
These instructions are intended to assist in the
installation and operation of Blackmer compressors
and MUST be kept with the compressor.
Blackmer compressor service and maintenance shall
be performed by qualified technicians ONLY. Service
and maintenance shall conform to all applicable local
and national regulations and safety standards.
Thoroughly review this manual, all instructions and
hazard warnings, BEFORE performing any work on
the compressor.
Maintain ALL system and compressor operation and
hazard warning decals.
For handling liquefied gas, NFPA Pamphlet 58 should
be consulted.

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Questions and Answers

  • A
    Amanda SullivanSep 7, 2025
    What to do if BLACKMER LB601B has no flow?
    • S
      Stephanie RossSep 7, 2025
      If your BLACKMER Air Compressor has no flow, drain the liquid trap through the drain valve and relieve vacuum through the bleeder valve on top of the liquid trap. If excess flow valves are slugged, stop the compressor to allow them to open. You might need to install a valved bypass line between the suction and discharge lines.
  • J
    jreynoldsAug 22, 2025
    What to do if my BLACKMER Air Compressor has no oil pressure?
    • A
      allenkristopherAug 22, 2025
      If your BLACKMER Air Compressor shows no oil pressure, there are several potential causes. First, the oil pump might not be working; in this case, set the oil pump relief valve. Also, examine the oil pump drive tab or stop pin for any signs of damage. Check and replenish the oil level if it's low. Finally, a dirty inlet strainer can also cause this issue, so clean the inlet strainer.
  • A
    Alexis VasquezSep 4, 2025
    Why does the relief valve actuate on my BLACKMER LB601B?
    • C
      Carla HallSep 5, 2025
      If the relief valve actuates in your BLACKMER Air Compressor, ensure that the valve downstream of the compressor is open. Also, check for and correct any line blockages downstream from the compressor.
  • T
    Todd MayerSep 3, 2025
    What to do if BLACKMER LB601B has no oil pressure?
    • C
      Christopher MitchellSep 3, 2025
      If your BLACKMER Air Compressor has no oil pressure, start by setting the oil pump relief valve correctly. Then, inspect the oil pump drive tab or stop pin for any damage. Check the oil level and replenish if it's low. Lastly, clean the inlet strainer to ensure it is free from dirt.
  • M
    Michelle CampbellSep 2, 2025
    How to fix low transfer rate in BLACKMER LB601B Air Compressor?
    • D
      douglas01Sep 2, 2025
      To address a low transfer rate in your BLACKMER Air Compressor, begin by lubricating the 4-way valve with a compatible stick lubricant. If the issue persists, inspect the piston rings by restricting the discharge line; a slow pressure increase indicates faulty rings. Also, check for and clean any plugged strainers. Examine the compressor valve for damage, and adjust the liquid relief valves as per the instructions in "Valve Replacement". Ensure the compressor drive isn't slipping by tightening belts and checking for sheared or loose keys, or a loose flywheel. Finally, verify that the piping is correctly sized and installed.
  • K
    Kelly CrawfordAug 31, 2025
    What causes a BLACKMER Air Compressor open valve?
    • A
      Andrew RobinsonAug 31, 2025
      A BLACKMER Air Compressor open valve can be caused by a line blockage downstream of the compressor. Locate the blockage and correct it.
  • A
    Aaron RosarioAug 30, 2025
    What causes improper mounting or vibration in a BLACKMER LB601B?
    • V
      Vanessa RichardsAug 30, 2025
      Improper mounting or vibration in your BLACKMER Air Compressor can occur due to loose or broken mounting or anchor bolts; refer to 'Mounting the Compressor Unit' and ensure the base is fully supported. It can also be caused by improperly aligned V-belt sheaves; see 'V-Belt Drives'. Another potential cause is an improperly installed flywheel; consult 'Compressor Flywheel'. Additionally, faulty valves can contribute to vibration, so replace or repair them as needed.
  • R
    rcallahanAug 28, 2025
    What to do if my BLACKMER Air Compressor has excess flow?
    • B
      brianhernandezAug 28, 2025
      If your BLACKMER Air Compressor experiences excess flow due to slugged flow valves, installing a valved bypass line between the suction and discharge lines may be necessary.
  • M
    Matthew MatthewsAug 27, 2025
    What to do if my BLACKMER LB601B Air Compressor has a liquid trap full?
    • F
      Francisco DiazAug 27, 2025
      If the liquid trap in your BLACKMER Air Compressor is full, drain it through the drain valve and relieve vacuum through the bleeder valve on top of the liquid trap. You can also stop the compressor to let the excess flow open.
  • S
    sherriabbottAug 26, 2025
    What to do if my BLACKMER Air Compressor has knocks or other noises?
    • C
      curtisrachelAug 26, 2025
      If your BLACKMER Air Compressor is making knocking or other unusual noises, it might be due to worn internal parts. Inspect the internal parts through the inspection plates and repair as necessary.

Summary

Safety Data

Safety Alert Symbol and General Notice

Explains safety alert symbols and provides a general installation notice.

Specific Hazard Warnings

Details specific risks like flammable gas, electrical hazards, pressure, and heat.

General Information

Maximizing Compressor Lifespan

Provides advice on extending compressor component life and avoiding premature failure.

Installation

System Design and Piping

Details requirements for system design, piping, strainers, and expansion joints.

Compressor Mounting Procedures

Guides on mounting compressors to foundations and truck frames for stability.

Relief Valves and Liquid Traps

Specifies relief valve installation and the function of liquid traps.

Operation

Pre-Startup Check List

Lists essential checks to perform before starting the compressor.

Startup Procedure

Provides step-by-step instructions for safely starting the compressor.

Maintenance

Maintenance Safety Precautions

Highlights critical safety precautions before performing maintenance.

Service Schedule

Outlines recommended daily, weekly, monthly, and yearly maintenance checks.

Bolt Torque Specifications

Provides specific torque values for various bolts used in compressor assembly.

Compressor Disassembly

Disassembly Safety Guidelines

Lists critical safety precautions before disassembling the compressor.

Disassembly Procedure Steps

Step-by-step instructions for safely taking apart the compressor.

Valve Replacement

Seal (Packing) Replacement

Seal Installation Hazards

Warns about potential hazards and ignition risks during seal installation.

Bearing Replacement

Troubleshooting

BLACKMER LB601B Specifications

General IconGeneral
ModelLB601B
Maximum Differential Pressure100 psi
Drive TypeDirect Drive
RotationClockwise/Counterclockwise
Temperature Range-20°F to 200°F

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