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BMW 11 12 2 157 664 User Manual

BMW 11 12 2 157 664
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01 29 2 160 471 2/2011© BMW AG, Munich. (Z/Z) 1
Original BMW Accessories.
Installation Instructions.
2/2011
BMW Performance Power Kit Retrofit
BMW 1 Series (E82, E88)
BMW 3 Series (E90, E91, E92, E93)
These installation instructions are only valid for 135i, 335i and 335ix cars.
On US cars only in conjunction with SA 840 (high-speed tuning).
Retrofit kit number
11 12 2 157 664 BMW Performance Power Kit with FSC Retrofit Kit
11 12 2 157 665 BMW Performance Power Kit with FSC Retrofit Kit
11 12 2 184 495 BMW Performance Power Kit with FSC Retrofit Kit
Installation time
The installation time is approx. 4.0 hours. This may vary depending on the condition of the car and the equipment
in it.
The installation time specified does not include the time spent on programming / coding.
The calculation of the total costs for the programming time must be factored into the calculation of retrofitting costs
(no invoicing via warranty).
Important information
These installation instructions are primarily designed for use within the BMW dealership organisation and by
authorised BMW service companies.
In any event, the target group for these installation instructions is specialist personnel trained on BMW cars with
the appropriate specialist knowledge.
All work must be completed using the latest BMW repair manuals, wiring diagrams, servicing manuals and work
instructions, in a rational order, using the prescribed tools (special tools) and observing current health and safety
regulations.
If you experience installation or function problems, restrict troubleshooting to approx. 0.5 hours for
mechanical work and 1.0 hour for electrical work.
To avoid unnecessary extra work and/or costs, an inquiry is to be sent straight away to the technical parts support
via the After Sales Assistance Portal (ASAP).
Quote the following information:
- Chassis number,
- Retrofit kit part number,
- A detailed description of the problem,
-Any work already carried out.
Do not archive the hard copy of these installation instructions since daily updates are made via ASAP!
© BMW AG, Munich. 01 29 2 160 471 (Z/Z)
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BMW 11 12 2 157 664 Specifications

General IconGeneral
BrandBMW
Model11 12 2 157 664
CategoryAutomobile Accessories
LanguageEnglish

Summary

BMW Performance Power Kit Parts List

Main Component Identification (A-N)

Identifies primary components like wiring harness, fan, radiator, and relay included in the kit.

Fasteners and Small Parts Identification (O-Z)

Details small parts, fasteners, and emblems included in the retrofit kit.

Air Guides and Connectors Identification (AA-AZ)

Lists various air guides, connectors, and related items not supplied with the kit.

Auxiliary Cables and Specific Parts (BA-BJ)

Details auxiliary cables, horn extension, and fog light holder for specific models.

BMW Performance Power Kit Preparatory Work

Initial Diagnostic Test and Battery Disconnection

Initial steps including conducting a brief test and disconnecting the battery negative pole.

Component Removal Procedures

Lists specific components that must be removed before starting the installation.

BMW Performance Power Kit Connection Diagram

Retrofit Wiring Harness Connection Points

Details connections for the retrofit wiring harness to various vehicle points.

Auxiliary Cable Connection Diagram

Auxiliary Cable Routing and Connections

Illustrates connections for auxiliary cables for different car configurations and models.

Installation and Cabling Diagram for LHD Cars

LHD Vehicle Wiring Layout and Components

Diagram showing installation and cabling layout for Left-Hand Drive vehicles.

Installation and Cabling Diagram for RHD Cars

RHD Vehicle Wiring Layout and Components

Diagram showing installation and cabling layout for Right-Hand Drive vehicles.

Converting the Horn (E82/E88 Cars Only)

Horn Modification and Wiring Steps

Instructions for modifying the horn mounting and wiring for E82/E88 models.

Installing the Retrofit Wiring Harness on LHD Cars

Routing Wiring Harness Branches (A1-A10)

Guides routing of wiring harness branches to vehicle points and into the E-box.

Connecting to Glovebox Light and DME Control Unit

Details connections for glovebox light and DME control unit for different car builds.

Securing Fuse Holder and Routing Fan Wires

Instructions for securing the fuse holder and routing fan wires.

Installing the Retrofit Wiring Harness on RHD Cars

RHD Wiring Harness Routing and Connections

Guides routing and connecting wiring harness branches for RHD vehicles.

Connecting Auxiliary Cables and DME Control Unit (RHD)

Details connecting auxiliary cables and the DME control unit for RHD cars.

Securing Fuse Holder and Routing Fan Wires (RHD)

Instructions for securing fuse holder and routing fan wires in RHD vehicles.

Installing the Additional Radiator and Air Guides

Fitting Air Guides for E82/E88 and E90/E91/E92/E93 Models

Step-by-step guide for fitting air guides to the additional radiator.

Mounting Radiator Holder and Thread Plate

Instructions for mounting the additional radiator holder and thread plate.

Modifying the Wheel Arch Cover

Wheel Arch Modification for Radiator Grille

Details cutting and fitting the wheel arch cover for radiator grille installation.

Installing Water Hoses

Connecting Cooling Circuit Hoses

Instructions for connecting the return and supply hoses to the cooling circuit.

Installing the Fan Relay

Mounting Fan Relay Holder and Relay

Steps for installing the servo oil tank holder, fan relay holder, and fan relay.

Affixing Stickers and Labels

Engine Control Unit and Emblem Sticker Placement

Guides placement of engine control unit and emblem stickers on various car models.

Service Sticker Placement on Cylinder Head Cover

Instructions for applying the service sticker to the cylinder head cover.

ARB EO# Label Application for US Cars

Specific instruction to affix the ARB EO# label onto the hood for US cars.

Modifying the Front Bumper Trim

Front Bumper Air Guide and Grille Modifications

Details swapping air guides and grilles on front bumpers for different models.

Fog Light Holder and Bumper Finisher Adjustments

Instructions for replacing fog light holders and finishers on specific bumper types.

Concluding Work and Coding Procedures

Fuse Removal for Concluding Work

Specifies which fuses to remove based on car build date.

Release Code Request and Programming Process

Outlines steps for requesting the release code and performing the programming.

Wiring Diagrams

LHD/RHD Wiring Diagrams for N54 Engines

Provides wiring diagrams for LHD and RHD cars with N54 engines.

LHD/RHD Wiring Diagrams for N55 Engines

Provides wiring diagrams for LHD and RHD cars with N55 engines.

Wiring Diagram Legend and Cable Colours

Explains symbols, connectors, and cable colour codes used in the diagrams.

Workshop Certificate

Confirmation of Installation Details

A form to confirm the BMW Performance Power Kit installation and vehicle details.

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