BONFIGLIOLI 305 L User Manual

1
USE, INSTALLATION AND MAINTENANCE MANUAL
1.0 - GENERAL INFORMATION 2
1.1 - PURPOSE OF THE MANUAL ...................................................................................................................2
1.2 - PRODUCT IDENTIFICATION
....................................................................................................................3
1.3 - GLOSSARY AND TERMINOLOGY
............................................................................................................4
1.4 - REQUESTING TECHNICAL ASSISTANCE
.................................................................................................4
1.5 - MANUFACTURER’S LIABILITY
.................................................................................................................4
1.6 - CONSIGNMENT CONDITIONS
.................................................................................................................4
2.0 - TECHNICAL INFORMATION
5
2.1 - DESCRIPTION OF THE GEAR UNIT .........................................................................................................5
2.2 - CONFORMITY
.......................................................................................................................................5
2.3 - OPERATING LIMITS AND CONDITIONS
....................................................................................................5
3.0 - SAFETY INFORMATION
6
3.1 - SAFETY STANDARDS ............................................................................................................................6
4.0 - HANDLING AND TRANSPORT
7
4.1 - PACKAGING..........................................................................................................................................7
4.2 - HANDLING INSTRUCTIONS
....................................................................................................................7
4.2.1 - Moving the packages
.....................................................................................................................8
4.2.2 - Moving the equipment
....................................................................................................................8
4.3 - STORAGE
...........................................................................................................................................14
5.0 - INSTALLATION
15
5.1 - INSTALLING THE GEAR UNIT................................................................................................................15
5.1.1 - Flanged execution
........................................................................................................................15
5.1.2 - Foot mounting
.............................................................................................................................17
5.1.3 - Shaft mounting
............................................................................................................................18
5.1.4 - Installing accessories on solid input and output shafts
........................................................................19
5.2 - INSTALLING THE ELECTRIC MOTOR
.....................................................................................................21
5.3 - INSTALLING THE HYDRAULIC MOTOR
...................................................................................................22
5.4 - CONNECTING THE HYDRAULIC BRAKE
.................................................................................................23
5.5 - LUBRICATION
......................................................................................................................................29
6.0 - TESTING THE GEAR UNIT
30
7.0 - USING THE EQUIPMENT 30
8.0 - MAINTENANCE 31
8.1 - ROUTINE MAINTENANCE .....................................................................................................................32
8.2 - OIL CHANGES
.....................................................................................................................................33
8.3 - CHECKING OPERATIONAL EFFICIENCY
................................................................................................33
8.4 - CLEANING
...........................................................................................................................................33
9.0 - REPLACING PARTS
34
9.1 - REMOVING THE MOTOR ......................................................................................................................34
9.2 - DECOMMISSIONING THE GEAR UNIT
....................................................................................................34
10.0 - TROUBLESHOOTING
35
ANNEX 1 - CHECKING THE OIL LEVEL ON ATEX-SPECIFIED GEAR UNITS 36
ANNEX 2 - LUBRICANT CHARGE QUANTITY 37
Revisions
The catalogue revision list is given on page 42. The most recent versions of the catalogue are available at www.bonfiglioli.com.

BONFIGLIOLI 305 L Specifications

General

Brand	BONFIGLIOLI
Model	305 L
Category	DC Drives
Language	English