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Bosch BH 120-5 - Commissioning; Fitting; Hydraulic Connection; Installation Location

Bosch BH 120-5
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BH 120-300-5 – 6 720 821 243 (2022/06)
24
Regulations
3Regulations
Observe the following directives and standards:
Local regulations
EnEG (in Germany)
EnEV (in Germany)
Installation of, and equipment for, heating and water heating systems:
DIN and EN standards
DIN 4753, part 1: DHW cylinders and DHW heating systems for
potable and process water; requirements, identification,
equipment and testing
DIN 4753, part 8: Thermal insulation of DHW cylinders up to
1000 l nominal capacity – requirements and testing (product
standard)
DIN EN 12 828: Heating systems in buildings - engineering hot
water heating systems
DIN 18 380: VOB
1)
, heating systems and central DHW systems
DIN 18 381: VOB1), gas, water and sewage installation work
within buildings
–VDE regulations.
4Transport
Secure the buffer cylinder to prevent it falling during transport.
Transport the tank ( Fig. 3, page 55).
5Fitting
Check that the buffer cylinder is complete and undamaged.
5.1 Installation location
Site the buffer cylinder on a plinth if there is a risk that water may
collect at the installation site.
Site the buffer cylinder in dry internal areas that are free from the risk
of frost.
Only with BH 200-5, BH 300-5:
Observe the minimum wall clearances inside the installation room
( Fig. 5, page 56).
5.2 Installing the buffer cylinder
Stand the buffer cylinder upright and level it ( Fig. 6 to Fig. 7,
page 56).
Remove the protective caps.
Apply Teflon tape or Teflon string ( Fig. 8, page 56).
5.3 Hydraulic connection
When sizing the heating system expansion vessel, take the cylinder
capacity into consideration.
Install pipework runs so that natural circulation is prevented.
Install all pipes free of stress.
During filling, open the ventilation on the cylinder ( Fig. 2, [10],
page 55).
The test pressure must not exceed 3 bar positive pressure.
Carry out tightness test ( Fig. 16, page 58).
System components
Function diagram for connecting the buffer cylinder to the heat pump
( Fig. 9, page 57).
5.4 Installing temperature sensors
Fit the temperature sensors ( Fig. 10 and 11, page 57).
Note sensor positions ( Fig. 2, [5] and [9], page 55).
Observe heat pump or control unit installation instructions.
6 Commissioning
Commission all assemblies and accessories as specified in the
manufacturer's technical documentation.
Instructing users
Explain the operation and handling of the heating system and buffer
cylinder, making a particular point of safety-relevant features.
Explain the function and checking of the safety valve.
Hand all enclosed documents over to the owner/operator.
Highlight the following for the user:
1) VOB: German contract construction procedures – Part C: General technical
specifications in construction contracts (ATV)
NOTICE: System damage through inadequate load
bearing capacity of the supporting surface or unsuitable
substrate.
Ensure that the installation area is level and offers
sufficient load-bearing capacity.
DANGER: Risk of fire from soldering and welding.
Take appropriate protective measures when
soldering and welding as the thermal insulation is
combustible (for example, cover the thermal
insulation).
CAUTION: Water damage resulting from open drain
(only BH 200-5, BH 300-5)!
Connect the drain to the bottom cylinder connection
( Fig. 2, [3], page 55) prior to filling the cylinder.
CAUTION: Risk of damage to non heat-resistant
installation materials (e. g. plastic piping)!
Use installation material which is heat resistant to
80 °C.
Only fill buffer cylinders with potable water.
Item Description
1 Heat pump
2 Heating system
3 Additional heating system (in case of expansion)
4 Pump
5 3-way mixer
6 Buffer cylinder
Table 7 System components (
Fig. 9, page 57)
Ensure that the sensor area has contact with the sensor
pocket area for the sensor‘s full length.
NOTICE: Cylinder damage resulting from positive
pressure!
Never close the blow-off line of the safety relief valve.

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