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REXROTH A4VSO
Bosch REXROTH A4VSO User Manual
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Bosch Rexr
oth AG
Mobile Applications
An den Kelt
er
wiesen 14
72160 Horb a.N.
Germany
Phone: +49 7451 92-0
info.ma@boschr
exrot
h.de
www
.boschrexro
th.com
Subject to change
Printed in Germany
RE 92076-01-B/10.2017
Y
our local contact person can be found at:
www
.boschrexro
th.com/addresses
103
Table of Contents
Default Chapter
3
Table of Contents
3
1 About this Documentation
6
Validity of the Documentation
6
Required and Supplementary Documentation
6
Representation of Information
7
Safety Instructions
7
Symbols
8
Designations
9
Abbreviations
9
2 Safety Instructions
10
About this Chapter
10
Intended Use
10
Improper Use
11
Personnel Qualifications
11
General Safety Instructions
12
Product-Specific Safety Instructions
14
Personal Protective Equipment
18
3 General Instructions on Damage to Property and the Product
19
4 Scope of Delivery
22
5 About this Product
23
Performance Description
23
Unit Description
23
Layout of the Axial Piston Unit
23
Functional Description
23
Parallel and Cascade Control of the HS5E Control System
24
Parallel Control Structure
25
Cascading Control Structure
26
Controller Parameters (Parallel)
27
Control Parameter Sets
27
Special Operating Modes
27
Working Pressure Limits
28
Ambient Conditions
29
Oil-Immersed Applications
29
Ambient Temperature
29
Notes on Selecting Hydraulic Fluids
29
Noise Development
29
Noise Development in the Unit
30
Pulsation Damper
30
Master/Slave Operation
30
Circuitry of HS5E
31
Description of the Indraworks Commissioning Tool
32
System Requirements
33
Firmware Update
34
Switch-On Sequence of Electronics/Hydraulics
34
Product Identification
35
6 Transport and Storage
36
Transporting the Axial Piston Unit
36
Transporting with a Lifting Device
36
Storing the Axial Piston Unit
38
7 Installation
40
Unpacking
40
Installation Conditions
40
Installation Position
42
Below-Reservoir Installation (Standard)
42
Above-Reservoir Installation
43
Installing the Axial Piston Unit
44
Preparation
44
Dimensions
44
General Instructions
44
Installation with Coupling
45
Installation on a Gearbox
46
Installation with Cardan Shaft
46
Completing Installation
47
Hydraulically Connecting the Axial Piston Unit
49
Electrically Connecting the Axial Piston Unit
54
Performing Flushing Cycle
55
Connecting the HS5E Control System Electrically
55
Wiring the Electronic Components
55
Connection to the Swivel Angle Sensor
56
X2M1 and X2M2: Analog, Configurable Pressure Sensor Interface (Coding A), M12, 5-Pin, Socket
56
X7E1 and X7E2: Plug-In Connector Assignment for Ethernet Port (Coding D), M12, 4-Pin, Socket
56
LED Status Indicators
57
Voltage Supply of the HS5E Pilot Control Valve
57
Selection, Installation Location, and Installation Direction of the Pressure Transducer
58
8 Commissioning
60
Initial Commissioning
61
Filling the Axial Piston Unit
62
Testing the Hydraulic Fluid Supply
63
Performing a Functional Test
63
Connection to the Control (Indraworks)
64
Making the Basic Setting on the Control Electronics
65
Switching on the Drive Motor of the Pump
70
Setting Controller Parameters
71
Calibrating the HS5E Control System
75
Saving Parameters
76
Running-In Phase
77
Recommissioning after Standstill
77
9 Operation
78
10 Maintenance and Repair
79
Cleaning and Care
79
Inspection
80
Maintenance
80
Repair
81
Spare Parts
81
Replacement of Components
82
11 Removal and Replacement
85
Required Tools
85
Preparing for Removal
85
Performing Removal
85
Preparing the Components for Storage or Further Use
85
12 Disposal
86
13 Extension and Conversion
86
14 Troubleshooting
87
How to Proceed with Troubleshooting
87
Error/Diagnosis Memory
88
Fault Diagnosis
88
Malfunction Table
89
Swivel Angle Measurement Check
95
15 Technical Data
96
Electrical Connection of the Pilot Valve
96
Environmental Compatibility for the Areas EMC, Clime and Mechanical Load
98
16 Alphabetical Index
99
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Bosch REXROTH A4VSO Specifications
General
Brand
Bosch
Model
REXROTH A4VSO
Category
Water Pump
Language
English
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