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Bosch rexroth A21VG 10 Series User Manual

Bosch rexroth A21VG 10 Series
56 pages
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Instruction manual
RE 93223-01-B/09.2020
Replaces: -.-
English
Axial Piston Variable Double
Pump A21VG
Series 10

Table of Contents

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Bosch rexroth A21VG 10 Series Specifications

General IconGeneral
BrandBosch
Modelrexroth A21VG 10 Series
CategoryWater Pump
LanguageEnglish

Summary

About this documentation

Validity of the documentation

Specifies the products to which this documentation applies and the intended audience.

Required and supplementary documentation

Lists documentation necessary for commissioning and operation.

Display of information

Explains how information is presented, including safety instructions and symbols.

Safety instructions

About this chapter

Introduces the safety chapter and emphasizes the importance of compliance.

Intended use

Defines the specific applications and limitations for the axial piston unit.

Improper use

Lists uses considered improper and the associated liabilities.

Personnel qualifications

Outlines the knowledge and training required for personnel handling the unit.

General safety instructions

Provides general safety guidelines for handling and operating the unit.

Product-specific safety instructions

Details safety precautions specific to chapters 6 through 14.

Personal protection equipment

Emphasizes user responsibility for providing and maintaining personal protective equipment.

General instructions on damage to equipment and the product

Danger from improper handling!

Warns against improper handling that can damage the product.

Risk of property damage due to inadequate lubrication!

Highlights risks associated with insufficient hydraulic fluid and lubrication.

Mixing hydraulic fluids!

Warns against mixing different types of hydraulic fluids.

Contamination of hydraulic fluid!

Explains the impact of hydraulic fluid cleanliness on unit service life.

Improper cleaning

Details risks and procedures for cleaning the axial piston unit.

Environmental pollution due to incorrect disposal!

Warns about environmental pollution from improper disposal of unit and fluids.

Danger due to chemical or aggressive environmental conditions!

Warns about damage from chemical or corrosive environmental exposure.

Leakage or spilling of hydraulic fluid!

Addresses environmental pollution and contamination from hydraulic fluid leaks.

Danger due to heat development in components!

Warns about damage to adjacent components due to heat development.

Scope of supply

Product description

Performance description

Describes the function and application of the axial piston variable double pump.

Product description

Details the A21VG's design and its two rotary groups in a closed circuit.

Assembly of the axial piston unit

Illustrates and labels the components of the axial piston unit assembly.

Functional description

Explains the operational principles of the pump, including pistons, cradle, and fluid flow.

Product identification

Explains how to identify the axial piston unit using its name plate information.

Transport and storage

Transporting the axial piston unit

Outlines methods for transporting the axial piston unit, by hand or with a lifting device.

Transporting by hand

Provides safety precautions for manually transporting units up to 15 kg.

Transporting with lifting device

Details procedures and safety warnings for lifting the unit using a lifting bolt or strap.

Storing the axial piston unit

Specifies requirements for proper storage, including environmental conditions and maximum storage times.

Installation

Unpacking

Details the procedure for safely unpacking the axial piston unit.

Installation conditions

Discusses factors influencing installation procedures, like location and position.

Installation position

Describes permissible installation positions, below-reservoir and above-reservoir.

Below-reservoir installation (standard)

Details installation requirements when the unit is placed outside the reservoir below fluid level.

Above-reservoir installation

Details installation requirements when the unit is placed above the reservoir fluid level.

Installing the axial piston unit

Covers preparation, dimensions, general instructions, and specific connection methods.

Preparation

Steps to take before installing, including checking material numbers and direction of rotation.

Dimensions

Refers to installation drawings for dimensions of connections and ports.

General instructions

Provides general installation advice, noting effects of installation position and gravity.

Installation with coupling

Describes the method for installing the axial piston unit using a coupling.

Installation on a gearbox

Details the installation process when mounting the unit on a gearbox.

Installation with cardan shaft

Explains how to connect the unit to an engine using a cardan shaft.

Completing installation

Final steps after installation, including removing transport protection and plugs.

Hydraulically connecting the axial piston unit

Covers connecting hydraulic lines, including suction pressure and routing notes.

Electrically connecting the axial piston unit

Details electrical connection procedures, including changing connector orientation.

Commissioning

Initial commissioning

Covers initial steps for commissioning, including safety and connecting gauges.

Filling the axial piston unit

Explains the importance of professional filling and air bleeding for correct function.

Testing the hydraulic fluid supply

Describes how to test the hydraulic fluid supply, checking for noise and bubbles.

Performing functional test

Outlines the procedure for a functional test after hydraulic supply is confirmed.

Running-in phase

Details the running-in process, monitoring temperature, and ensuring cleanliness.

Recommissioning after standstill

Procedures for recommissioning the unit after a period of inactivity.

Operation

Maintenance and repair

Cleaning and care

Provides instructions and warnings for cleaning and caring for the axial piston unit.

Inspection

Outlines the inspection schedule for the hydraulic system and the axial piston unit.

Maintenance

Discusses the low-maintenance nature of the unit and factors affecting its service life.

Repair

Explains Bosch Rexroth's repair services and the use of certified service centers.

Spare parts

Emphasizes using original spare parts and how to order them.

Removal and replacement

Required tools

States that standard tools are sufficient for removal.

Preparing for removal

Steps to prepare the system and unit before removal, focusing on safety.

Removal of the axial piston unit

Step-by-step procedure for safely removing the axial piston unit from the system.

Preparing the components for storage or further use

Refers to chapter 6.2 for instructions on storing components.

Disposal

Extension and conversion

Troubleshooting

How to proceed for troubleshooting

Provides a systematic approach to troubleshooting faults and documenting the process.

Malfunction table

Lists common malfunctions, their possible causes, and recommended remedies.

Technical data

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