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Bosch SM060 User Manual

Bosch SM060
44 pages
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Installation, Operation, and Maintenance Manual
SM Split CS Series Heat Pump
8733825873 (2020/05)
SM024 | SM036 | SM048 | SM060

Other manuals for Bosch SM060

Questions and Answers:

Bosch SM060 Specifications

General IconGeneral
Phase1
Energy Efficiency Ratio (EER)Up to 12.5
RefrigerantR-410A
Cooling Capacity (BTU)60000
Voltage (V)208/230
Cooling Capacity60, 000 BTU

Summary

Document Conventions and Warnings

Key to Symbols and Warnings

Defines symbols and keywords like DANGER, WARNING, CAUTION, NOTICE used in the manual.

Important Information

Highlights information with no risk to property or people.

Safety Warnings

Details critical safety precautions related to installation and servicing.

Model Nomenclature

Understanding Model Codes

Explains the coding system for SM Split CS heat pump models.

CS/Air Handler Pairing

Unit Model and Air Handler Compatibility

Lists compatible SM Split CS units with various Bosch air handlers.

SM Split CS Standard Package

General Description of Split Systems

Explains the two-section design and operational modes of split system heat pumps.

Moving and Storage Guidelines

Provides instructions for handling and storing the equipment safely.

Initial Inspection Procedures

Details steps for inspecting units upon arrival for damage or shortages.

Unit Installation

Location Selection Best Practices

Advises on optimal placement for performance, efficiency, and cost.

Air Handler Location Requirements

Specifies indoor area requirements for air handler installation and access.

Condensing Section Installation

Details mounting requirements for the condensing section on a stable base.

Installation Details

Condensate Drain Connection

Explains how to properly connect and install the condensate drain line.

Water Piping Installation

Covers supply and return piping size, insulation, and valve requirements.

Refrigerant Lines

Calculating Equivalent Line Length

Defines linear and equivalent line length for refrigerant calculations.

Connecting Refrigerant Lines

Provides guidance on routing, sizing, and connecting refrigerant lines.

Refrigerant Charge and Sizing

Valve Sizing Chart

Lists valve sizes for suction and liquid lines based on unit size.

Refrigerant Charge Calculation

Provides charts and examples for calculating refrigerant charge.

Refrigerant Line Adjustments

Charge Adjustments for BVA2.0 Pairing

Details charge adjustments for SM Split CS when paired with BVA2.0 air handlers.

System Pairing Adjustments

Charge Adjustments for BMAC Pairing

Lists charge adjustments for SM Split CS when paired with BMAC coils.

TXV Adjustments for BVA2.0 Pairing

Provides TXV adjustment settings for SM Split CS with BVA2.0.

System Pairing Adjustments (Continued)

TXV Adjustments for BMAC Pairing

Details TXV adjustments for SM Split CS when paired with BMAC coils.

BVA2.0 Airflow Adjustment

Outlines airflow adjustments for BVA2.0 when paired with SM Split CS models.

Water Quality Table

Water Quality Parameters and Limits

Presents acceptable water quality values for copper and cupro-nickel heat exchangers.

Electrical Installation

Electrical Safety Warnings

Highlights hazards and compliance requirements for field wiring.

Electrical Component Box Layout

Identifies components within the electrical control box.

Safety Devices and UPM Controller

UPM Controller Board Overview

Details the UPM controller and its safety features.

UPM Controller Safety Controls

Lists safety controls like high/low-pressure switches and freeze protection.

UPM Controller Settings and Features

UPM Board Default Settings

Shows factory default settings for the UPM controller.

UPM DIP Switch Settings

Explains selectable positions for UPM DIP switches.

UPM Controller Features

Describes features like anti-short cycle, random start, and low-pressure bypass.

UPM Controller Protection and Resets

Power Interruption Protection

Details protection against brownouts, surges, and power interruptions.

Malfunction Output and Test Mode

Explains alarm outputs and the use of test mode.

Freeze Sensor and Lockout Resets

Covers freeze sensor settings and lockout reset procedures.

Typical System Setup

System Setup Diagram

Illustrates a typical installation setup with labeled components.

Specific Application Considerations

Well Water System Installation

Discusses considerations for using well water, including testing and components.

Cooling Tower/Boiler System Piping

Covers piping, cleaning, and flushing for cooling tower/boiler systems.

Geothermal System Installation

Outlines requirements for geothermal loop installations and antifreeze use.

Post-Installation System Checkout

Pre-Energization System Checks

Lists essential checks before energizing the unit.

System Operation

Unit Start-Up Procedure

Guides through the initial start-up process in cooling and heating modes.

Sequence of Operation

Sequence of Operation - Cooling

Describes how the unit operates in cooling mode.

Sequence of Operation (Continued)

Sequence of Operation - Heating

Explains the unit's operational sequence in heating mode.

Components

Pump/Valve Relay

Describes the function of the factory-installed pump/valve relay.

SmartStart Assist Device

Introduces the SmartStart Assist for reducing compressor starting current.

Flow Proving Switch (DPS)

Explains the DPS function to prevent operation with inadequate water flow.

SmartStart Assist Details

SmartStart Assist Specifications

Lists the operational specifications for the SmartStart Assist.

SmartStart Assist Modes

Illustrates normal and undervoltage operation modes.

SmartStart Assist Operation Notes

SmartStart Assist LED Indicators

Explains the meaning of the green and red LEDs on the SmartStart Assist.

SmartStart Assist Alarm Conditions

Details alarm conditions like under/over voltage and overcurrent.

SmartStart Assist Troubleshooting

SmartStart Assist Alarm Recovery

Describes recovery from various alarm conditions and power supply issues.

Check-Out Sheet

Customer and Unit Nameplate Data

Fields for recording customer and unit specific information.

Operating Conditions Recording

Sections for documenting cooling and heating mode operating conditions.

Troubleshooting Guide

Unit Not Running Issues

Addresses problems causing the entire unit to not run.

High-Pressure Control Issues

Details causes and solutions for unit shutdown due to high pressure.

Low-Pressure Control Issues

Covers issues leading to unit shutdown due to low pressure.

Performance Troubleshooting

Unit Short Cycling Causes

Explains reasons for the unit cycling on and off too frequently.

Insufficient Cooling or Heating

Addresses problems causing reduced cooling or heating performance.

SmartStart Assist Troubleshooting

SmartStart Assist LED and Relay Status

Interprets LED and relay contact status for troubleshooting.

SmartStart Assist Flashing Sequence

Illustrates flashing sequences for alarm and recovery modes.

UPM LED Status and Compressor Specs

UPM LED Blink Code Information

Explains UPM LED indicators for fault status.

Compressor Ohms Specifications

Lists resistance values for compressor windings.

Operating Temperatures and Pressures

SM024 Cooling Performance Data

Provides cooling mode temperature and pressure data for SM024.

SM024 Heating Performance Data

Provides heating mode temperature and pressure data for SM024.

Operating Temperatures and Pressures (Continued)

SM036 Cooling Performance Data

Details cooling mode temperature and pressure data for SM036.

SM036 Heating Performance Data

Details heating mode temperature and pressure data for SM036.

Operating Temperatures and Pressures (Continued)

SM048 Cooling Performance Data

Provides cooling mode temperature and pressure data for SM048.

SM048 Heating Performance Data

Provides heating mode temperature and pressure data for SM048.

Operating Temperatures and Pressures (Continued)

SM060 Cooling Performance Data

Lists cooling mode temperature and pressure data for SM060.

SM060 Heating Performance Data

Lists heating mode temperature and pressure data for SM060.

Maintenance

Water Side Pressure Drop Data

Presents water side pressure drop values for different flow rates and models.

Decommissioning Information

Environmental Protection and Disposal

Guides on proper disposal and environmental considerations.

Wiring Diagrams

Unit Wiring Diagram

Shows the electrical schematic for the unit and its components.

Dimensional Drawings

SM Condensing Section Dimensions

Provides physical dimensions and connection points for the condensing section.

Terminology

Acronyms and Definitions

Lists and defines acronyms used throughout the manual.

Key Terms and Definitions

Defines important terms related to heat pump operation and maintenance.

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