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Bosch SM024 User Manual

Bosch SM024
100 pages
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Installation, Operation and Maintenance Manual
SM Series Heat pump
6 720 220 406 (2015/02)
SM024 | SM036 | SM048 | SMO60 | SM070

Table of Contents

Other manuals for Bosch SM024

Questions and Answers:

Bosch SM024 Specifications

General IconGeneral
BrandBosch
ModelSM024
CategoryHeat Pump
LanguageEnglish

Summary

Key to Symbols and Safety Warnings

Explanation of Warning Symbols

Details symbols and keywords indicating risk severity and type.

General Safety Warnings

Covers hazards during installation, servicing, and operation.

Standard Package Contents

Illustrates components included in the standard package.

Model Nomenclature and Unit Descriptions

Model Nomenclature Breakdown

Explains the coding system for SM series heat pumps.

General Unit Description

Provides an overview of unit features, certifications, and configurations.

Unit Configurations and Options

Details available configurations (VT, HZ, CF) and factory options.

Moving, Storage, and Location Guidelines

Moving and Storage Instructions

Provides guidelines for unit handling and storage.

Initial Inspection Procedures

Steps for inspecting units upon arrival for damage or shortages.

Unit Location Requirements

Specifies ideal indoor locations for installation and service access.

Unit Configurability and Reconfiguration

Horizontal Unit Blower Configuration

Instructions for changing blower orientation on horizontal units.

Left-Hand Unit Configuration Steps

Detailed steps for reconfiguring the left-hand unit blower.

Counter-Flow and Vertical Configurability

Details on configuring counter-flow and vertical units.

Blower Re-Configuration Process

Step-by-step guide for reconfiguring the blower assembly.

Condensate Drain Connection Re-configuration

Instructions for relocating the condensate drain connection.

HRP Switch Relocation

Procedure for relocating the HRP pump disconnect switch.

Electric Heat Relocation

Steps to relocate electric heat components for servicing.

Electrical Box Re-configuration

Procedure for removing and relocating the electrical box.

Installation Procedures and Mounting

Pre-Installation Unit Preparation

Instructions for corner cap installation.

Mounting Vertical Units

Guidelines for level mounting on vibration pads.

Hanging Bracket Kit Installation

Instructions for installing the hanging bracket kit.

Mounting Horizontal Units

Recommendations for surface and suspended mounting.

Condensate Drain Requirements

Details on drain line pitching and trap installation.

Duct, Piping, and Water Quality

Duct System Installation

Guidelines for supply and return air duct connections.

Piping Installation Guidelines

Recommendations for piping size, material, and connections.

Water Quality Considerations

Table detailing water characteristics for copper and cupro-nickel.

Electrical Connections and Safety Devices

Electrical Connections Overview

Details on conduit routing, ground lead, and power leads.

Safety Devices and UPM Controller

Explanation of UPM board, LEDs, and safety controls.

Thermostat Malfunction Light Connection

Instructions for connecting malfunction lights.

Freeze Protection Sensor Function

Details on evaporator and water side freeze protection.

UPM Board Factory Default Settings

Table of default settings for TEMP, LOCKOUT, RESET, ALARM, TEST.

UPM Board Features

Explanation of anti-short cycle and random start timers.

ECM Interface Board Functionality

Translates thermostat inputs for ECM motor control.

Dehumidification Method Selector

Selects between HGRH and fan-only dehumidification.

Motor Options and Features

Constant Torque Motors (ECM)

Description of ECM motors and their advantages.

Speed Tap Adjustment Instructions

Procedure for changing motor speed taps.

Available Unit Options

Hot Gas Reheat (HGRH) Option

Details on HGRH function, availability, and operation.

Electric Heat Option

Description of supplemental electric heat and its compatibility.

Heat Recovery Package (HRP) Option

Explanation of HRP purpose, components, and water heating capabilities.

DPS Water Flow Proving Option

Prevents compressor operation with inadequate water flow.

Pump Relay Option

Energizes supply pump or solenoid valve.

Comfort Alert Module Option

Troubleshooting module for heat pump system failures.

Smart Start Assist (SSA) Operation

Smart Start Assist Functionality

Reduces starting current, extends compressor life.

SSA Specifications

Details on voltage, range, protection, and current ratings.

Smart Start Assist Mode of Operation

Explains behavior during normal, undervoltage, and overcurrent conditions.

SSA Alarm Recovery Flashing

Indicates recovery mode status via red LED flashes.

Heat Recovery Package Installation

Water Tank Preparation Steps

Procedure for preparing the water tank for HRP connection.

HR Water Piping Installation

Requirements for hot water piping size and insulation.

Water Tank Refill Procedure

Steps for refilling the water tank after installation.

Tank Thermostat Adjustment

Guidance on setting thermostats for optimal heat utilization.

Initial Start-Up and Sequence of Operation

Initial Start-Up Procedures

Steps for safely starting the heat pump and HR pump.

Cooling Mode Sequence

Describes unit operation during cooling demand.

Heating Mode Sequence

Describes unit operation during heating demand.

Application Considerations for Water Systems

Well Water Systems Guidance

Considerations for copper suitability and water quality.

Cooling Tower/Boiler Systems

Guidance on loop temperatures and heat rejection.

Geothermal Systems Requirements

Specialized knowledge needed for closed loop and pond systems.

System Checkout and Unit Start-Up

Pre-Energizing System Checkout

Checks for voltage, connections, wiring, and piping before energizing.

Unit Start-Up Procedure

Step-by-step guide for initiating unit operation.

Maintenance Procedures

Filter Maintenance Schedule

Guidelines for filter changes based on environment.

Annual Unit Checkup

Recommended performance checks by a mechanic.

Condensate Drain Maintenance

Procedure for annual cleaning and flushing.

Periodic Lockout Troubleshooting

Identifying causes like air/water flow problems.

Unit Check-Out Sheet and Contact Information

Unit Check-Out Sheet Fields

Sections for customer data, nameplate data, and operating conditions.

Bosch Group Contact Information

Provides address, phone, fax, and email for support.

Troubleshooting Common Issues

Unit Error Display and UPM LED Indications

Explains LCD errors and UPM board LED blink codes.

Unit Troubleshooting Table

Lists problems, causes, checks, and corrections.

Compressor Ohms Table

Provides resistance values for compressor windings by model.

Comfort Alert Module Flash Codes

Troubleshooting information based on LED flash codes.

HRP Troubleshooting Table

Diagnoses and resolves HRP system issues.

Electronic Thermostat Installation

Thermostat Installation Procedure

Steps for mounting the thermostat and wiring connections.

Thermostat Connector Locations

Details connector placement based on motor type.

2-Cool, 3-Heat Thermostat Wiring

Specific wiring instructions for this thermostat type.

Operating Temperatures and Pressures Data

SM024 Operating Data

Presents cooling and heating temperatures and pressures.

SM036 Operating Data

Presents cooling and heating temperatures and pressures.

SM048 Operating Data

Presents cooling and heating temperatures and pressures.

SM060 Operating Data

Presents cooling and heating temperatures and pressures.

SM070 Operating Data

Presents cooling and heating temperatures and pressures.

Data Interpretation Notes

Explains assumptions and disclaimers for the data tables.

Airflow and Pressure Drop Tables

Constant Torque Motor Airflow Tables

Provides airflow data for Constant Torque Motors (T*).

Constant Airflow Motor Airflow Tables

Provides airflow data for Constant Airflow Motors (A*).

Water Side Pressure Drop Table

Details pressure drop for heat pump and hose kits.

Wiring Diagrams and Harness Information

Main Wiring Diagram

Illustrates the electrical connections for the unit.

UPM Status LED Blink Codes

Explains LED indications for UPM board status.

Wiring Harness Drawings

Detailed diagrams for motor and interface harnesses.

Spare Parts Lists by Configuration

Vertical (VT) Spare Parts List

Lists part numbers for vertical unit components.

Horizontal (HZ) Spare Parts List

Lists part numbers for horizontal unit components.

Counter Flow Spare Parts List

Lists part numbers for counter flow unit components.

VT Parts List - Cabinet

Exploded view of vertical unit cabinet components.

VT Parts List - Blower

Exploded view of vertical unit blower components.

VT Parts List - Refrigeration and Electrical

Exploded view of vertical unit refrigeration/electrical parts.

HZ Parts List - Cabinet

Exploded view of horizontal unit cabinet components.

HZ Parts List - Blower

Exploded view of horizontal unit blower components.

HZ Parts List - Refrigeration

Exploded view of horizontal unit refrigeration components.

HZ Part List - Panels

Exploded view of horizontal unit panel components.

HZ Part List - Detailed View

Detailed exploded views of HZ unit components.

Counter Flow Part List - Cabinet

Exploded view of counter flow unit cabinet components.

Counter Flow Part List - Blower

Exploded view of counter flow unit blower components.

Counter Flow Part List - Panels

Exploded view of counter flow unit panel components.

Counter Flow Part List - Refrigeration

Exploded view of counter flow unit refrigeration components.

Counter Flow Part List - Detailed View

Detailed exploded views of Counter Flow unit components.

Dimensional Drawings for Unit Configurations

Horizontal (HZ) Unit Dimensions

Table of dimensions for HZ models.

Horizontal - Straight Through Dimensions

Table of dimensions for straight through configurations.

Horizontal - Hanging Bracket Location

Specifications for hanging bracket placement.

Counter Flow Unit Dimensions

Table of dimensions for counter flow models.

Counter Flow - Vertical Unit Dimensions

Table of dimensions for CF-VT models.

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