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Brain Bee 9000 Bus Plus User Manual

Brain Bee 9000 Bus Plus
73 pages
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9000 BUS PLUS
Mod. 9000 BUS PLUS
Service station for air conditioning systems of vehicles
with refrigerant gas R-134a.
User and maintenance manual
Ver. 1.0

Table of Contents

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Brain Bee 9000 Bus Plus Specifications

General IconGeneral
BrandBrain Bee
Model9000 Bus Plus
CategoryService Equipment
LanguageEnglish

Summary

General Instructions

General Notes

General notes and copyright information regarding the reproduction and use of the manual.

General Instructions

General operating instructions, safety warnings, and intended use of the equipment.

Manufacturer Identification

Details about the manufacturer, Brain Bee S.p.A., including contact information.

Warranty Information

Defines the warranty terms, conditions, period, and exclusions for the equipment.

Technical Service Centers

Information on authorized service centers and how to obtain assistance for repairs.

Equipment Marking

Details about the equipment's CE marking, conformity, and the importance of the data plate.

Safety Conditions

Personal Safety Information

Defines terms like dangerous areas and operators, outlining operator duties and responsibilities.

Important Service Equipment Safety Information

Lists prohibited operations, fuse usage, electrical connection safety, and precautions during servicing.

Safety Devices

Explains the safety devices present in the 9000 BUS PLUS, such as pressure switches and safety valves.

Layout and Use of the Manual

Use of the Manual

Instructions on how to use the manual, its importance, and copyright information.

Symbols Explained

Explains various safety and warning symbols used throughout the manual and on the equipment.

Glossary of Terms

Defines key technical terms used in the manual for better comprehension.

Guidelines for Handling Refrigerant

Provides precautions for storing and handling refrigerant, including safety sheets and conditions.

General Description

Front View (Exterior)

Identifies external components of the 9000 BUS PLUS from the front view.

Front View (Interior)

Identifies internal components visible from the front view.

Rear View (Exterior)

Identifies external components of the 9000 BUS PLUS from the rear view.

Rear View (Interior)

Identifies internal components visible from the rear view.

Right Side View

Identifies components visible from the right side of the 9000 BUS PLUS.

Left Side View

Identifies components visible from the left side of the 9000 BUS PLUS.

Front Side View

Identifies gauges and display from the front side view.

Touchscreen Operation

Details the operation and navigation of the touchscreen interface.

Status Bar Indicators

Explains the indicators shown on the status bar, such as vessel pressure and refrigerant amount.

Function Keys

Describes the purpose and operation of various function keys on the equipment.

ECO LOCK® Quick Couplers

Explains the patented ECO LOCK® couplers and their benefits.

Included Accessories

Lists the basic set of accessories included with the equipment.

Optional Accessories

Lists optional accessories available for purchase, such as leak test kits and cleaning kits.

Technical Features

Installation Guide

Equipment Installation

Covers the initial setup and installation process for the 9000 BUS PLUS unit, including unpacking and preparation.

Unpacking the 9000 BUS PLUS

Step-by-step instructions for safely unpacking the equipment from its pallet and packaging, noting two operators are required.

Commissioning Procedures

Connections

Guidelines for connecting the unit to the electric mains and A/C system.

Positioning and Connection

Instructions on proper unit placement, ventilation, and electrical grounding.

First Tank Filling

Procedure for the initial filling of the internal refrigerant tank.

New Oil Bottle Filling

Steps for filling the new oil bottle with appropriate lubricant.

Tracer Bottle Filling

Steps for filling the tracer bottle with fluorescent pigment for leak detection.

Setup Options

Setup Menu Options

Configures various parameters including Hybrid Function, Eco Lock, Recharge Mode, Pressure Check, Air Purge, Multipass, Reports, Hoses Length, Unit of Measure, Clock, Garage Data, Language, and Drive Type.

A/C System Recharge

Remarks on Recharge

Notes on optimal conditions for refrigerant recovery and recharge, and features of new couplers.

Non-Condensable Gas Discharge

Explains the AIR PURGE SYSTEM function for detecting and removing non-condensable gases.

Quick and Zero Tolerance Recharge Modes

Describes the two different refrigerant recharge modes available on the unit.

Automatic Cycles

Automatic A/C System Service

General procedure for performing automatic A/C system service, including connection requirements.

Automatic Cycle (Buses)

Accessing the database for vehicle selection and performing automatic cycles for buses.

Automatic Cycle (Other Vehicles)

Accessing the database for vehicle selection and performing automatic cycles for other vehicles.

Vehicle Selection from Database

Utilizes the Autodata database for selecting vehicle A/C system data to speed up operations.

Last Automatic Cycle

Loads the parameters from the last performed automatic cycle.

User-Defined Cycles

Allows loading previously saved automatic cycle parameters defined by the user.

Automatic Cycle Parameters Configuration

Details how to configure parameters like refrigerant amount, oil injection, oil type, and UV injection for automatic cycles.

Oil Type Replacement

Explains how to set and replace the oil type used in the A/C system service.

Manual Cycles

Preliminary Operations

Requirements for connecting LP and HP couplers to the vehicle A/C system before manual operations.

Recovery Process

Procedure for recovering refrigerant from the vehicle A/C system using manual mode.

Vacuum Phase

Steps for performing the vacuum phase and the subsequent vacuum test.

Injection Process

Process for injecting refrigerant and oil into the A/C system using manual controls.

Flushing Procedure

Instructions for performing system flushing with optional accessories to purify the A/C circuit.

Pressure Check

Procedure for checking the vehicle A/C system pressures after connecting the equipment.

Emptying Hoses

Instructions to completely empty the recharge hoses after use.

Nitrogen Leak Test

Describes the nitrogen leak test for checking A/C system tightness using an optional kit.

Maintenance Procedures

Self Leak Test

Performing an internal leak test of the CLIMA tool components and circuits.

Pressure Zero Calibration

Function to determine and store the atmospheric pressure value for calibration.

Vacuum Pump Oil Change

Details the LONG LIFE PUMP special function for optimizing vacuum pump oil life and replacement.

Filters Replacement

General instructions for replacing dryer filters to maintain system efficiency.

Dryer Filter Change

Specific steps and equipment required for changing the dryer filter.

Filters Almost Exhausted Message

Notification system for when dryer filters are nearing their replacement limit.

Counters Menu

Accessing information on pump and compressor operating hours and filter replacement intervals.

Vessel Filling

Procedure for filling the internal vessel with refrigerant, including safety warnings.

Non-Condensable Gas Discharge

Checking and manually discharging non-condensable gases from the tank.

Multipass Function

Activating the multipass function for enhanced refrigerant recycling and service quality.

System Information

Displaying identifying codes and software versions of the 9000 BUS PLUS station.

Maintenance of Printer

Instructions for changing the paper roll in the integrated thermal printer.

Periodic Checks

Requirements and frequencies for periodic requalification and checks of the equipment and its components.

Disposal Procedures

A/C Service Unit Disposal

Procedures for disposing of the A/C service unit at the end of its service life.

Recycled Materials Disposal

Guidelines for consigning recovered refrigerant and lubricants to appropriate collection centers.

Packaging Disposal

Instructions for disposing of packaging materials in accordance with local environmental regulations.

Spare Parts

Message and Alarm Codes

Maintenance Forms