Buell XB 2010 - Transmission Disassembly; Transmission Removal from Left Crankcase

5.10TRANSMISSION DISASSEMBLY
TRANSMISSION REMOVAL FROM LEFT
CRANKCASE
TOOL NAMEPART NUMBER
TRANSMISSION REMOVERB-43895-1
NOTE
See Figure 5-54. Shifter design allows for one common part
number for both countershaft shifter forks. As the transmission
runs, each shifter fork develops a certain wear pattern with its
mating parts. For this reason, it is important that each shifter
fork be reinstalled in its original location.
1
4
3
7
6
2
5
sm00313
1. Shifter fork (4th-5th)
2. Shifter fork shaft
3. Shifter drum (left side)
4. Shifter drum (right side)
5. Shifter fork shaft
6. Shifter fork (2nd-3rd)
7. Shifter fork (1st)
Figure 5-54. Shifter Forks, Drum and Shafts
1. See Figure 5-55. Remove shifter fork shafts by inserting
a small flat punch in the slots and tapping on the end of
each shaft until it falls free.
NOTE
Carefully tap on alternate sides of the shaft using the provided
slots.
2. See Figure 5-56. Remove shifter drum (1) and shifter forks
(2). Mark each shifter fork as it is removed, so it can be
reinstalled in the same location.
1
sm00314
Figure 5-55. Slots for Removing Shifter Fork Shafts
2
2
3
5
4
1
sm00315
1. Shifter drum
2. Shifter fork (3)
3. Mainshaft
4. Mainshaft 2nd gear
5. Countershaft
Figure 5-56.Transmission Assembly
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2010 XB Service: Drive/Transmission 5-31