Buell XB 2010 - Autofuse Electrical Connectors

A.2AUTOFUSE ELECTRICAL CONNECTORS
AUTOFUSE CONNECTOR REPAIR
TOOL NAMEPART NUMBER
SNAP-ON TERMINAL PICKGA500A
General
Autofuse electrical connector terminals are found in ignition
switches and some fuse blocks.
Disassembly
1. Obtain SNAP-ON TERMINAL PICK (Part No. GA500A).
2. See Figure A-8 or Figure A-9. Insert smallest pair of pins
into chamber on mating end of socket housing to depress
tangs on each side of terminal simultaneously.
3. Gently pull on wire to remove terminal from wire end of
socket housing.
4. If necessary, crimp new terminals on wires.
Assembly
1. Using a thin flat blade, like that on a hobby knife, carefully
bend tang on each side of terminal outward away from
terminal body.
2. With the open side of the terminal facing rib on wire end
of socket housing, insert terminal into chamber until it locks
in place.
sm02849
Figure A-8. Removing Autofuse Terminal from Ignition
Switch
sm03480
Figure A-9. Removing Autofuse Terminal from Fuse Block
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2010 XB Service: Appendix A Connector Repair A-5