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Burnham Series 2B - User Manual

Burnham Series 2B
52 pages
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81417032R24-10/08
Price - $3.00
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Summary

Installation Instructions

Boiler Placement and Preparation

Proper siting, crate removal, and preparation for boiler positioning.

Installation Codes and Requirements

Adherence to national and local codes for gas appliances.

Clearances and Ventilation Air

Ensuring adequate space around the boiler for safe operation and service.

Draft Hood, Vent Damper, and Vent Connector Installation

Correctly installing the draft hood, vent damper, and vent connector to the chimney.

Electrical Wiring and Zone Systems

Connecting electrical wiring, thermostats, circulators, and zone valves according to diagrams.

Room Thermostat Installation

Guidelines for installing a room thermostat at an optimal location.

Existing Boiler Removal Procedures

Steps for safely removing an old boiler from a common venting system.

General Installation Safety Warnings

Critical safety precautions, including dangers and warnings related to installation.

Boiler Piping

Gas Supply Piping Sizing

Guidance on sizing gas supply piping for optimal boiler performance.

Water Piping Recommendations

Recommended water piping configurations for heating and cooling systems.

Operating Instructions

Initial System Filling and Venting

Procedure for filling the heating system with water and removing air.

Boiler Startup and Operation

Step-by-step guide for safely starting, operating, and shutting down the boiler.

Gas Input Rate and Flame Checks

Verifying gas input rate and checking main and pilot burner flames.

Safety Controls Operation Checks

Testing safety controls like high limit, blocked vent, and flame rollout switches.

Troubleshooting

Electronic Ignition Troubleshooting Guide

A flowchart guide for diagnosing issues with the electronic ignition system.

Service and Maintenance

Vent System Inspection and Cleaning

Annual checks for obstructions, soot, and deterioration in the vent system.

Boiler Flue Cleaning and Maintenance

Procedures for cleaning boiler flues and passageways annually.

Burner and Firebox Cleaning

Routine cleaning of burners and the combustion chamber for efficient operation.

Component Removal and Replacement

Instructions for removing and replacing pilot assemblies, orifices, and thermocouples.

Repair Parts

Section Assembly and Canopy Group

Part numbers and quantities for section and canopy assemblies.

Base Assembly Components

List of parts for the boiler's base assembly, including tray and wrapper.

Manifold and Main Burners

Parts breakdown for manifolds, main burners, and orifices for different models.

Pilot Burner and Gas Valve Assemblies

Part numbers for pilot burners, gas valves, and associated fittings.

Jacket Assembly Components

Parts list for the boiler's outer jacket panels and doors.

Water Trim Components

Parts for circulators, limit controls, gauges, and piping connections.

Electrical and Control Components

Part numbers for transformers, relays, switches, and ignition modules.

Draft Hood and Vent Damper Parts

Parts for draft hoods, vent dampers, and vent reducers.

Low Water Cut Off (LWCO)

LWCO Installation and Testing

Guidance on installing, wiring, and testing a low water cutoff device.

Limited Warranty

Warranty Coverage and Terms

Details on the one-year and lifetime limited warranties for the boiler.

Warranty Service Procedure

Steps for obtaining warranty service and making claims.

Summary

Installation Instructions

Boiler Placement and Preparation

Proper siting, crate removal, and preparation for boiler positioning.

Installation Codes and Requirements

Adherence to national and local codes for gas appliances.

Clearances and Ventilation Air

Ensuring adequate space around the boiler for safe operation and service.

Draft Hood, Vent Damper, and Vent Connector Installation

Correctly installing the draft hood, vent damper, and vent connector to the chimney.

Electrical Wiring and Zone Systems

Connecting electrical wiring, thermostats, circulators, and zone valves according to diagrams.

Room Thermostat Installation

Guidelines for installing a room thermostat at an optimal location.

Existing Boiler Removal Procedures

Steps for safely removing an old boiler from a common venting system.

General Installation Safety Warnings

Critical safety precautions, including dangers and warnings related to installation.

Boiler Piping

Gas Supply Piping Sizing

Guidance on sizing gas supply piping for optimal boiler performance.

Water Piping Recommendations

Recommended water piping configurations for heating and cooling systems.

Operating Instructions

Initial System Filling and Venting

Procedure for filling the heating system with water and removing air.

Boiler Startup and Operation

Step-by-step guide for safely starting, operating, and shutting down the boiler.

Gas Input Rate and Flame Checks

Verifying gas input rate and checking main and pilot burner flames.

Safety Controls Operation Checks

Testing safety controls like high limit, blocked vent, and flame rollout switches.

Troubleshooting

Electronic Ignition Troubleshooting Guide

A flowchart guide for diagnosing issues with the electronic ignition system.

Service and Maintenance

Vent System Inspection and Cleaning

Annual checks for obstructions, soot, and deterioration in the vent system.

Boiler Flue Cleaning and Maintenance

Procedures for cleaning boiler flues and passageways annually.

Burner and Firebox Cleaning

Routine cleaning of burners and the combustion chamber for efficient operation.

Component Removal and Replacement

Instructions for removing and replacing pilot assemblies, orifices, and thermocouples.

Repair Parts

Section Assembly and Canopy Group

Part numbers and quantities for section and canopy assemblies.

Base Assembly Components

List of parts for the boiler's base assembly, including tray and wrapper.

Manifold and Main Burners

Parts breakdown for manifolds, main burners, and orifices for different models.

Pilot Burner and Gas Valve Assemblies

Part numbers for pilot burners, gas valves, and associated fittings.

Jacket Assembly Components

Parts list for the boiler's outer jacket panels and doors.

Water Trim Components

Parts for circulators, limit controls, gauges, and piping connections.

Electrical and Control Components

Part numbers for transformers, relays, switches, and ignition modules.

Draft Hood and Vent Damper Parts

Parts for draft hoods, vent dampers, and vent reducers.

Low Water Cut Off (LWCO)

LWCO Installation and Testing

Guidance on installing, wiring, and testing a low water cutoff device.

Limited Warranty

Warranty Coverage and Terms

Details on the one-year and lifetime limited warranties for the boiler.

Warranty Service Procedure

Steps for obtaining warranty service and making claims.

Burnham Series 2B Specifications

General IconGeneral
BrandBurnham
ModelSeries 2B
CategoryBoiler
LanguageEnglish

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