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Burnham SERIES 2 - User Manual

Burnham SERIES 2
52 pages
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Price - $3.00
INSTALLATION, OPERATING
AND
SERVICE INSTRUCTIONS
SERIES 2 (model B)
GAS BOILERS
Part No. 81417032R10-11/99
For service or repairs to boiler, call your heating contractor. When seeking information on boiler,
provide Boiler Model Number and Serial Number as shown on Rating Label.
Boiler Model Number Boiler Serial Number Installation Date
2 ____-_______ 6_ _ _ _ _ _ _
Heating Contractor Phone Number
Address

Table of Contents

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Burnham SERIES 2 Specifications

General IconGeneral
EfficiencyUp to 82.4% AFUE
Fuel TypeNatural Gas or Propane
Water ContentVaries by model
Operating Pressure30 psi
DimensionsVaries by model
WeightVaries by model
Heat Exchanger MaterialHeavy-duty cast iron

Summary

Section I - Installation Instructions

Boiler Location and Clearances

Proper boiler placement, crate removal, and ensuring adequate clearances for combustion and ventilation.

Gas Service Connection

Connect gas service to control assembly per local piping codes and gas company requirements.

Boiler Piping Requirements

Detailed instructions for boiler piping, including circulators, bypass, safety relief valves, and corrosion prevention.

Vent Damper Installation

Instructions for installing the vent damper, including unpacking, mounting, and connecting the wiring harness.

Electrical Wiring Installation

Guidelines for electrical wiring installation, grounding, and circuit requirements per National and local electrical codes.

Section II - Operating Instructions

Initial System Start-up

Procedures for filling the heating system with water, purging air, and preparing for gas ignition.

Check Gas Input Rate

Procedures for checking and adjusting the gas input rate to the boiler using a manometer.

Intermittent Ignition Troubleshooting Guide

Flowchart for troubleshooting intermittent ignition issues with Honeywell systems, guiding diagnosis and repair.

Section III - Service

Boiler Flue Cleaning

Steps for accessing and cleaning boiler flue passageways for blockages or soot accumulation.

Burner and Firebox Cleaning

Annual cleaning and adjustment of burners and firebox by a qualified service agency.

Pilot Assembly and Parts Replacement

Procedures for replacing pilot assemblies, thermocouples, orifices, and igniter-sensor rods for proper function.

Section IV Repair Parts

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