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Cablescan 90 Series User Manual

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Cablescan
Series 90
SETUP MANUAL
9
0
90

Table of Contents

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Cablescan 90 Series Specifications

General IconGeneral
BrandCablescan
Model90 Series
CategoryMeasuring Instruments
LanguageEnglish

Summary

COPYRIGHT NOTICE

LIMITED WARRANTY

ABOUT THIS MANUAL

SERIES 90 FAMILY OF TEST SYSTEMS

SERIES 90/SERIES 90HV

Describes the standard and high-voltage Series 90 test systems and their features.

SERIES 90L4/SERIES 90L8/SERIES 90H8

Details the low and high-voltage Series 90L4, L8, and H8 models controlled by a PC.

SYSTEM COMPONENTS

SERIES 90

Describes the Series 90 system architecture, including expansion cabinets like Series 90-S9 and 90-S32.

SERIES 90HV

Describes the Series 90HV system architecture, focusing on the 23-board expansion cabinet.

SERIES 90 SYSTEM CONTROLLER

Explains the hardware and interface of the Series 90/90HV system controller.

EXPANSION CABINETS

Series 90

Details the Series 90-E9 and 90-E32 expansion cabinet models.

Series 90HV

Describes the Series 90HV-E23 expansion cabinet model.

SERIES 90L4/L8/H8

Explains that these models are single-cabinet systems and cannot be expanded.

SERIES 90 SYSTEM SETUP

UNPACKING

Details on carefully unpacking components and inspecting for damage or deficiency.

POWER CONNECTION

Instructions for connecting power, ensuring correct voltage and grounding. Covers grounding the unit and power cords.

SERIES 90/SERIES 90HV SYSTEM CONTROLLER INTERFACING

Rear Panel

Details the interface ports and control boards on the system controller's rear panel.

I/O Board

Explains the function and connections of the Cablescan I/O Board for system communication.

SERIES 90/90HV CONNECTION PROCEDURE

Basic System Hookup

Instructions for physically connecting the system controller and expansion cabinet components.

Adding Expansion Cabinets

Series 90L4/Series 90L8/Series 90H8 Scanner Control

Series 90L4/L8/H8 Connection Procedure

Procedure for connecting Series 90L4/L8/H8 to a PC, including serial and USB port connections.

ADDING SCANNER BOARDS

Series 90E9/Series 90E32 Cabinets

Details installation of scanner boards in Series 90E9 and 90E32 cabinets.

Series 90HV23 Cabinet

Details installation of scanner boards in the Series 90HV23 cabinet.

Series 90L4/L8/H8 Cabinet

Low-voltage Scanner Board Jumpers

Explains the purpose and procedure for setting jumpers on low-voltage scanner boards.

SCANNER BOARD PINS AND TEST POINT ASSIGNMENTS

SERIES 90 LOW-VOLTAGE SYSTEMS

Pin assignments and test point layouts for Series 90 low-voltage systems.

SERIES 90 HIGH VOLTAGE SYSTEMS

Pin assignments and test point layouts for Series 90 high-voltage systems.

INTERFACE CABLE ASSEMBLIES AND CONNECTORS

LOW-VOLTAGE INTERFACE CABLES

Describes the 8-foot low-voltage interface cable assemblies and their specifications.

HIGH-VOLTAGE INTERFACE CABLES AND CONNECTORS

5211036 Connector Kit

Information on the 5211036 connector kit for making high-voltage interface cables.

5211037 Cable Assembly

Description of the 5211037 eight-foot discrete wired high voltage cable assembly.

5211038 Cable Assembly

5211088 Connector Kit

Details the 5211088 connector kit for panel mounting.

REMOTE SIGNALS

OUTPUT SIGNAL TIMING

Describes the timing of output signals for controlling external devices during Test mode.

INPUT SIGNALS

Lists the input signals recognized by the Series 90, including FOOT SWITCH and ABORT.

INPUT/OUTPUT CONNECTORS

9 Pin D Connector Serial Port

Details the pin configuration and function for the 9 Pin D Connector Serial Port.

25 Pin D Connector Parallel Port

15 Pin D Connector I/O Port

VACUUM FIXTURE OPERATION

How vacuum solenoids for test fixtures are controlled using the TESTING signal.

TESTDIAG

THE TESTDIAG PROGRAM

Overview of TestDiag software, its purpose, and covered topics.

STARTING TESTDIAG

Step-by-step instructions for launching the TestDiag application.

TESTDIAG OPENING SCREEN

Basic Screen Elements

Overview of Title Bar, Quick Access Toolbar, Ribbon Menu, Status Banner, and related components.

TestDiag Menus and Options

Application Menu Functions

Details on Print, Setup, and other commands accessible via the Application Menu.

Style and About Menus

Customizing appearance and accessing program information through Style and About menus.

Test Result Displays

Test Selection Window

Interface for selecting specific diagnostic tests to execute.

Test Results and Status Bars

Displays test outcomes and provides operational status information.

LOW-VOLTAGE TESTS

Test Descriptions

Detailed explanation of each low-voltage test, including System Status, Short Test, etc.

HIGH-VOLTAGE TESTS

Test Descriptions

Explanation of high-voltage tests like High-Voltage Gen, High Voltage Discharge, and High Current Select.

SERIES 90 CALIBRATION

PURPOSE

Details why calibration is necessary to maintain system accuracy and meet specifications.

Low-voltage Test Procedure

High-voltage Test Procedure

FUSE REPLACEMENT

SERIES 90S9 AND SERIES 90S32 FUSE REPLACEMENT

Procedure for replacing fuses in Series 90S9 and 90S32 expansion cabinets.

SERIES 90L4/H8 FUSE REPLACEMENT

CARE OF SERIES 90

MAINTENANCE

Tips for routine inspection and cleaning to prevent common connection issues.

REPAIR

Information on returning units for repair and using authorized replacement parts.

HANDLING CIRCUIT BOARDS

Guidelines for handling circuit boards safely, including anti-static measures.

SHIPPING AND STORAGE

Instructions for packing, shipping, and storing system components, including for repair.

REPLACEMENT PARTS

SPECIFICATIONS

SPECIFICATIONS – CONTINUED

SPECIFICATIONS – CONTINUED

APPENDIX A - SCANNER RESISTOR BANK

APPENDIX B – CALIBRATION BOARDS

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