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Cambridge Air Solutions M115 - User Manual

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M-SERIES
DRAW THRU
DIRECT GAS-FIRED
MAKE-UP AIR HEATERS
TECHNICAL MANUAL
M-TM2-0120
WARNING:
Improper installation, adjustment, alteration, service or maintenance can cause property
damage, injury or death. Read the installation, operating, and maintenance instructions
thoroughly before installing or servicing this equipment.
FOR YOUR SAFETY
The use and storage of gasoline or other flammable vapors and liquids in open containers in
the vicinity of this appliance is hazardous.
FOR YOUR SAFETY
If you smell gas:
1. Open windows.
2. Don’t touch electrical switches.
3. Extinguish any open flame.
4. Immediately call your gas supplier.
Made in the USA
®
90.1
ASHRAE
ASHRAE
COMPLIANT
COMPLIANT
®

Table of Contents

Questions and Answers

Summary

INSTALLATION INSTRUCTIONS

MOUNTING LOCATION

Guidelines for selecting and preparing the installation site.

HORIZONTAL ROOF MOUNT - MOUNTING CURB

Details for installing a mounting curb for roof top configuration.

HORIZONTAL MOUNT - ROOF TOP CONFIGURATION

Steps for roof top installation.

HORIZONTAL MOUNT - OUTDOOR STAND MOUNT CONFIGURATION

Steps for outdoor stand mount installation.

HORIZONTAL MOUNT - THRU WALL CONFIGURATION

Steps for thru-wall installation.

VERTICAL MOUNT - OUTDOOR CONFIGURATION

Steps for outdoor vertical mount installation.

VERTICAL MOUNT - INDOOR CONFIGURATION

Steps for indoor vertical mount installation.

GAS PIPING

Instructions for connecting the gas supply to the heater.

ELECTRICAL

Guidelines for electrical wiring and connections.

START-UP INSTRUCTIONS FOR NON-VARIABLE FREQUENCY DRIVE (VFD) HEATERS

MOTOR AMP DRAW CHECK

Checking the motor current draw.

CALCULATING AND ADJUSTING BURNER MANIFOLD PRESSURE

Procedure for calculating and adjusting manifold pressure.

GAS VALVE LEAK CHECK

Procedures for checking gas valve seat tightness.

MINIMUM FIRE SETTING

Procedures for setting the minimum fire.

FINAL HEATER PREPARATION

Final steps before operating the heater.

REMOTE CONTROL STATION OPERATIONAL CHECK

Checking the remote control station function.

VARIABLE FREQUENCY DRIVE (VFD) START UP PROCEDURE

VISUAL INSPECTION OF EQUIPMENT

Inspecting the unit for shipping or installation damage.

ELECTRICAL SUPPLY VOLTAGE VERIFICATION

Verifying the electrical supply voltage.

GAS SUPPLY PRESSURE VERIFICATION

Verifying compliance of gas supply pressure.

BLOWER ROTATION CHECK

Verifying the blower motor rotation direction.

BURNER PROFILE DAMPER PRESSURE DROP CHECK

Checking burner profile damper pressure drop.

MOTOR AMP DRAW CHECK - HIGH SPEED

Checking motor amp draw at high speed.

BURNER PROFILE DAMPER PRESSURE CHECK - LOW SPEED

Checking pressure drop at low speed.

LOW FIRE START ADJUSTMENT

Adjusting the low fire start control setting.

CALCULATING AND ADJUSTING BURNER MANIFOLD PRESSURE FOR HIGH SPEED

Calculating and adjusting manifold pressure for high speed.

CALCULATING AND ADJUSTING BURNER MANIFOLD PRESSURE FOR LOW SPEED

Calculating and adjusting manifold pressure for low speed.

MINIMUM FIRE ADJUSTMENT (LOW FIRE BYPASS SETTING ON MODULATING VALVE)

Adjusting minimum fire for modulating valve bypass.

OPERATING INSTRUCTIONS

BACNET CONTROLLER NETWORK SETUP

NETWORK CONNECTION

Instructions for connecting controllers on a bus.

NETWORK PARAMETERS

Setting device addresses and baud rates.

OPERATING SEQUENCES

MAINTENANCE INSTRUCTIONS

GAS TRAIN LEAK CHECK

Periodically checking gas controls for leaks.

DIRECT EVAPORATIVE COOLING (DEC)

SAFETY CONSIDERATIONS

Outlines warnings, cautions, and notes for safety.

INSTALLATION

General installation guidelines and considerations.

INITIAL START-UP

Procedure

Step-by-step procedure for initial startup.

MAINTENANCE

Procedure

Outlines maintenance procedures.

REFERENCE

ELECTRICAL WIRING DIAGRAMS

Provides wiring diagrams for Series 14.

GAS CONTROL SYSTEMS

REMOTE CONTROL STATION COMPONENTS

INDIVIDUAL HEATER COMPONENT DESCRIPTIONS

DAMPER MOTOR REPLACEMENT & ADJUSTMENT

TROUBLESHOOTING GUIDE

I. No Blower Operation

Troubleshooting for no blower operation.

II. BLOWER RUNS; NO HEAT; FLAME SAFEGUARD RELAY DOESN’T LOCK OUT

Troubleshooting for blower running but no heat.

III. BLOWER RUNS; NO HEAT; FLAME SAFEGUARD RELAY LOCKS OUT

Troubleshooting for blower running, no heat, and lockout.

IV. BLOWER RUNS; BURNER FIRES; FLAME SAFEGUARD RELAY LOCKS OUT

Troubleshooting for blower runs, burner fires, and lockout.

VI. HIGH LIMIT TRIPPED

Troubleshooting for high limit trips.

VII. BLOWER RUNS; UNIT HEATS; WILL NOT CYCLE OFF

Troubleshooting for unit heating and not cycling off.

VIII. MODULATING VALVE DOES NOT MODULATE; CONTINUOUS HIGH FIRE

Troubleshooting modulating valve issues at high fire.

IX. MODULATING VALVE DOES NOT MODULATE; CONTINUOUS LOW FIRE

Troubleshooting modulating valve issues at low fire.

X. ERRATIC OR PULSATING FLAME

Troubleshooting for erratic or pulsating flame.

ANSI;ASHRAE;IESNA STANDARD 90.1

Cambridge Air Solutions M115 Specifications

General IconGeneral
BrandCambridge Air Solutions
ModelM115
CategoryHeater
LanguageEnglish

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